The crystal structure of polycrystalline Cu(InGa)Se2 (CIGS) films deposited by physical vapor deposition using a 3-stage growth process onto Mo/soda-lime glass substrates were examined. It was found that the [Se]/[In+Ga] beam flux ratio during deposition of In–Ga–Se precursors at the first stage was the most critical parameter for control of the crystal orientation. (220)/(204)-oriented films were obtained at high beam flux ratios while (112)-oriented films were obtained at lower [Se]/[In+Ga] beam flux ratios. The growth parameters at the second stage of Cu–Se coevaporation had a smaller effect on the preferred orientation, but could influence the surface texture, surface morphology and grain size. The difference in Cd diffusion behavior between the (112)- and (220)/(204)-oriented CIGS thin films was examined by a chemical bath process. It was found that Cd atoms were more easily doped into the (220)/(204)-oriented films than into the (112)-oriented films. The influences of the absorber texture on the I–V parameters of ZnO/CdS/CIGS solar cells have also been investigated. By optimizing the Cd buffer layer growth condition, a high efficiency of 17.6% with high FF value of 0.79 has been achieved with a (220)/(204)-oriented absorber.
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