This research work focuses on the safety of occupants during a cabin crash of a commercial vehicle, which has always played a crucial role in sustaining Indian economy. Although the government had implemented some norms to ensure the safety of occupant for commercial vehicles. The economic wheels of India (LDT) are endangered in frontal collisions at high speed as they are generally used for transportation of goods on the highway. There is always a question mark on the safety of drivers during frontal collisions. We can explore for better design in terms of improving safety perspective Due to its payloads the energy during collision is high. As safety regulations were imposed OEMs of the commercial vehicle needed to focus on the safety factors including the occupant safety parameters like AIS029. The regulation is generally regarding the cabin strength and energy absorption at the time of frontal impact scenarios with regards to respective GVW and axle weight to ensure minimum damage to the occupant. The injury risk in specific frontal collisions can be reduced by applying crash technology within the roof structure of the coach. Simulation according to AIS029 roof strength was successfully carried out. Detailed model with proper material properties was used for the CAE simulation.. The chances of modifications were observed and to increase the protection of the occupant certain modifications were made in the design of roof of the cabin .The new stiffener design was added and it was found to display better crash protection functionality than the baseline roof. In this study, we have been evaluated and present a correlation between CAE and physical test for roof strength test. We can explore for better design in terms of improving safety perspectives.