At-speed Testing Research Articles

A Design-for-Digital-Testability Circuit Structure for $\Sigma$-$\Delta$ Modulators

A design-for-digital-testability (DfDT) switched-capacitor circuit structure for testing Sigma-Delta modulators with digital stimuli is presented to reduce the overall testing cost. In the test mode, the DfDT circuits are reconfigured as a one-bit digital-to-charge converter to accept a repetitively applied Sigma-Delta modulated bit-stream as its stimulus. The single-bit characteristic ensures that the generated stimulus is nonlinearity free. In addition, the proposed DfDT structure reuses most of the analog components in the test mode and keeps the same loads for the operational amplifiers as if they were in the normal mode. It thereby achieves many advantages including lower cost, higher fault coverage, higher measurement accuracy, and the capability of performing at-speed tests. A second-order Sigma-Delta modulator was designed and fabricated to demonstrate the effectiveness of the DfDT structure. Our experimental results show that the digital test is able to measure a harmonic distortion lower than -106 dBFS. Meanwhile, the dynamic range measured with the digital stimulus is as high as 84.4 dB at an over-sampling ratio of 128. The proposed DfDT scheme can be easily applied to other types of Sigma-Delta modulators, making them also digitally testable.

The X factor

X-states in a circuit design complicate the process of pattern generation and defect detection. X-states complicate the design, verification and testing of advanced ICs. In particular, X-states interfere with test compression, which is becoming a necessity for efficient testing of large devices. Although newer design methods help prevent X-states from occurring in a functional design, many X-states still creep in when real devices are initialised for test, and even more can occur when at-speed testing is performed.

Deterministic Circular Self Test Path

Circular self test path (CSTP) is an attractive technique for testing digital integrated circuits(IC) in the nanometer era, because it can easily provide at-speed test with small test data volume and short test application time. However, CSTP cannot reliably attain high fault coverage because of difficulty of testing random-pattern-resistant faults. This paper presents a deterministic CSTP (DCSTP) structure that consists of a DCSTP chain and jumping logic, to attain high fault coverage with low area overhead. Experimental results on ISCAs'89 benchmarks show that 100% fault coverage can be obtained with low area overhead and CPU time, especially for large circuits.

Local At-Speed Scan Enable Generation for Transition Fault Testing Using Low-Cost Testers

At-speed testing is becoming crucial for modern very-large-scale-integration systems, which operate at clock speeds of hundreds of megahertz. In a scan-based test methodology, it is common to use a transition delay fault model for at-speed testing. The launching of the transition can be done either in the last cycle of scan shift [launch-off-shift (LOS)], or in a functional launch cycle that follows the scan shift and precedes the fast capture [launch-off-capture (LOC)]. The LOS technique offers significant advantages over the LOC in terms of coverage and pattern count, but since it requires the scan enable (SEN) signal to change state in the time period of one functional clock cycle, considerable engineering resources are required to close the timing on the SEN signal. Low-cost testers will not be able to provide the at-speed SEN signal as required by the LOS technique. We propose a scan-based at-speed methodology that generates local SEN signals that are guaranteed to switch in one functional clock cycle even when the external SEN signal does not change state at functional speed. Our technique is based on encapsulating the SEN control signal in the scan test data. A new scan cell, which is called the last transition generator, must be inserted in every scan chain for generating internal SEN signals. The proposed method is robust, practical, and readily implemented using commercial tools available today

Local at-speed scan enable generation for transition fault testing using low-cost testers

At-speed testing is becoming crucial for modern very-large-scale-integration systems, which operate at clock speeds of hundreds of megahertz. In a scan-based test methodology, it is common to use a transition delay fault model for at-speed testing. The launching of the transition can be done either in the last cycle of scan shift [launch-off-shift (LOS)], or in a functional launch cycle that follows the scan shift and precedes the fast capture [launch-off-capture (LOC)]. The LOS technique offers significant advantages over the LOC in terms of coverage and pattern count, but since it requires the scan enable (SEN) signal to change state in the time period of one functional clock cycle, considerable engineering resources are required to close the timing on the SEN signal. Low-cost testers will not be able to provide the at-speed SEN signal as required by the LOS technique. We propose a scan-based at-speed methodology that generates “local” SEN signals that are guaranteed to switch in one functional clock cycle even when the external SEN signal does not change state at functional speed. Our technique is based on encapsulating the SEN control signal in the scan test data. A new scan cell, which is called the last transition generator, must be inserted in every scan chain for generating internal SEN signals. The proposed method is robust, practical, and readily implemented using commercial tools available today.

STEAC: A Platform for Automatic SOC Test Integration

The lack of electronic design automation tools for system-on-chip (SOC) test integration increases SOC development time and cost, so SOC test integration tools are important in the success of promoting SOC. We have stressed practical SOC test integration issues, including real problems found in test scheduling, test input/output (I/O) reduction, timing of functional test, scan I/O sharing, etc. In this paper, we further consider the requirement of integrating at-speed testing of embedded cores - to detect timing-related defects, our test architecture is equipped with at-speed test capability. Test scheduling is done based on our test architecture and test access mechanism, considering I/O resource constraints. Detailed scheduling further reduces the overall test time of the system chip. All these techniques are integrated into an automatic flow to facilitate SOC test integration. The test integration platform has been applied to both academic and industrial SOC cases. The chips have been designed and fabricated. The measurement results justify the approach - simple and efficient, i.e., short test integration cost, short test time, and small hardware and pin overhead.

At-Speed Current Test for Testing AT89C51 Microprocessors

At-Speed Current Test for Testing AT89C51 Microprocessors

Instruction-Based Self-Testing of Delay Faults in Pipelined Processors

Aggressive processor design methodology using high-speed clock and deep submicrometer technology is necessitating the use of at-speed delay fault testing. Although nearly all modern processors use pipelined architecture, no method has been proposed in literature to model these for the purpose of test generation. This paper proposes a graph theoretic model of pipelined processors and develops a systematic approach to path delay fault testing of such processor cores using the processor instruction set. The proposed methodology generates test vectors under the extracted architectural constraints. These test vectors can be applied in functional mode of operation, hence, self-test becomes possible. Self-test in a functional mode can also be used for online periodic testing. Our approach uses a graph model for architectural constraint extraction and path classification. Test vectors are generated using constrained automatic test pattern generation (ATPG) under the extracted constraints. Finally, a test program consisting of an instruction sequence is generated for the application of generated test vectors. We applied our method to two example processors, namely a 16-bit 5-stage VPRO pipelined processor and a 32-bit pipelined DLX processor, to demonstrate the effectiveness of our methodology

Generation of Functional Broadside Tests for Transition Faults

Scan design allows a circuit to be tested using states that the circuit cannot enter during functional operation. It was observed that nonfunctional operation during testing may cause excessive currents that can cause a good chip to fail the test because of voltage droops caused by the excessive current demand. A good chip may also fail due to the propagation of signal transitions along nonfunctional long paths, especially during at-speed testing. This problem is studied in this paper in the context of tests for transition faults. A method for determining transition faults that are untestable under functional operation-conditions is described. Two procedures for generating transition-fault tests that use only functional operation conditions are also described. The first procedure accepts as input a broadside test set for transition faults. The second procedure accepts as input a test sequence for the nonscan circuit. Although such a test sequence is more complex to generate and simulate, it results in higher numbers of faults detected under functional operation conditions

Channel-Count-Independent BIST for Multi-Channel SerDes

SUMMARY This paper describes a BIST circuit for testing SoC integrated multi-channel serializer/deserializer (SerDes) macros. A newly developed packet-based PRBS generator enables the BIST to perform atspeed testing of asynchronous data transfers. In addition, a new technique for chained alignment checks between adjacent channels helps achieve a channel-count-independent architecture for verification of multi-channel alignment between SerDes macros. Fabricated in a 0.13-µ mC MOS process and operating at > 500 MHz, the BIST has successfully verified all SerDes functions in at-speed testing of 5-Gbps × 20-ch SerDes macros.

Autonomous bit error rate testing at multi-gbit/s rates implemented in a 5AM SiGe circuit for radiation effects self test (CREST)

SEE testing at multi-Gbit/s data rates has traditionally involved elaborate high speed test equipment setups for at-speed testing. We demonstrate a generally applicable self test circuit approach implemented in IBM's 5AM SiGe process, and describe its ability to capture complex error signatures during circuit operation at data rates exceeding 5 Gbit/s. Comparisons of data acquired with FPGA control of the CREST ASIC versus conventional bit error rate test equipment validate the approach. In addition, we describe SEE characteristics of the IBM 5AM process implemented in five variations of the D flip-flop based serial register. Heavy ion SEE data acquired at angles follow the traditional RPP-based analysis approach in one case, but deviate by orders on magnitude in others, even though all circuits are implemented in the same 5AM SiGe HBT process.

Constructing IP cores’ transparency paths for SoC test access using greedy search

Today’s SoC design demands efficient test access mechanism to develop and perform manufacturing test. Transparency based methods have their advantages for IP cores’ test reuse in SoC level. In this paper, an IP core transparency paths construction approach employing greedy search strategy based on gate-level heuristic information is proposed. With these transparency paths, IP cores can consecutively transfer one test per clock cycle from their inputs to outputs, and thus can be used in transparency-based test scheme to benefit at-speed testing and decrease the demand of parallel TAMs. The experimental results show lower extra overhead needed in our approach than conventional boundary scan and previous RT level approaches.

Efficient testing of SRAM with optimized march sequences and a novel DFT technique for emerging failures due to process variations

With increasing inter-die and intra-die parameter variations in sub-100-nm process technologies, new failure mechanisms are emerging in CMOS circuits. These failures lead to reduction in reliability of circuits, especially the area-constrained SRAM cells. In this paper, we have analyzed the emerging failure mechanisms in SRAM caches due to transistor V/sub t/ variations, which results from process variations. Also we have proposed solutions to detect those failures efficiently. In particular, in this work, SRAM failure mechanisms under transistor V/sub t/ variations are mapped to logic fault models. March test sequences have been optimized to address the emerging failure mechanisms with minimal overhead on test time. Moreover, we have proposed a design for test circuit to complement the March test sequence for at-speed testing of SRAMs. The proposed technique, referred as double sensing, can be used to test the stability of SRAM cells during read operations. Using the proposed March test sequence along with the double sensing technique, a test time reduction of 29% is achieved, compared to the existing test techniques with the same fault coverage. We have also demonstrated that double sensing can be used during SRAM normal operation for online detection and correction of any number of random read faults.

Wrapper design for multifrequency IP cores

This paper addresses the testability problems raised by intellectual property cores with multiple clock domains. The proposed solution is based on a novel core wrapper architecture and a new wrapper design algorithm. It is shown how multifrequency at-speed test response capture can be achieved via the design of capture windows without any structural modifications to the logic within the embedded core. The new features in the core wrapper architecture, which introduce limited hardware overhead, can also synchronize the external tester channels with the core's internal scan chains in the shift mode. Thus, the wrapper implementation space can be explored in order to efficiently utilize the available tester bandwidth while meeting the constraints on the maximum internal shift frequency that guarantees low testing time within the given power ratings. Using experimental data, the benefits of the proposed solution are demonstrated by analyzing the tradeoffs between the number of tester channels, testing time, area overhead, and power dissipation.

Software-Based Self-Testing of Embedded Processors

Embedded processor testing techniques based on the execution of self-test programs have been recently proposed as an effective alternative to classic external tester-based testing and pure hardware built-in self-test (BIST) approaches. Software-based self-testing is a nonintrusive testing approach and provides at-speed testing capability without any hardware or-performance overheads. In this paper, we first present a high-level, functional component-oriented, software-based self-testing methodology for embedded processors. The proposed methodology aims at high structural fault coverage with low test development and test application cost. Then, we validate the effectiveness of the proposed methodology as a low-cost alternative over structural software-based self-testing methodologies based on automatic test pattern generation and pseudorandom testing. Finally, we demonstrate the effectiveness and efficiency of the proposed methodology by completely applying it on two different processor implementations of a popular RISC instruction set architecture including several gate-level implementations.

Don't wait in line [design for IC at-speed testing

This article describes at-speed IC testing which is critical to product quality. At nanometre geometries, many companies now require the application of at-speed patterns in order to improve defect detection and reduce DPM. Consequently, test application time and test data volume have dramatically increased thus turning test into a very costly portion of the overall product cost. For today's nanometre designs, compression of test time and data volume is essential to solve these problems and keep test cost within reasonable limits. New at-speed and compression techniques, presented in this article, enable companies to maintain high test quality of their nanometre designs and to ensure profitability remains unaffected by rising test costs.

Low-cost, on-line self-testing of processor cores based on embedded software routines☆

On-line testing for complex system-on-chip architectures requires a synergy of concurrent and non-concurrent fault detection mechanisms. While concurrent fault detection is mainly achieved by hardware or software redundancy, like duplication, non-concurrent fault detection, particularly useful for periodic testing, is usually achieved through hardware-based self-test.Software-based self-test has been recently proposed as an effective alternative to hardware-based self-test allowing at-speed testing while eliminating area, performance and power consumption overheads.In this paper, we investigate the applicability of software-based self-test to non-concurrent on-line testing of embedded processor cores and define, for the first time, the corresponding requirements. Low-cost, in-field testing requirements, particularly small test execution time and low power consumption guide the development of self-test routines. We show how self-test programs with a limited number of memory references and based on compact test routines provide an efficient low-cost on-line test strategy for an RISC processor core.

Constrained Test Generation for Embedded Synchronous Sequential Circuits With Serial-Input Access

We describe a constrained test-generation procedure for synchronous sequential circuits embedded in a large design where scan is used to provide access to the inputs of the individual circuits. The constrained test-generation procedure generates test sequences, where each vector is obtained from the previous one by shifting the scan chain a limited number of positions. Such constrained sequences can be applied through a scan chain with minimal test-application time overhead due to scan. When a shift by a single position is used to obtain each vector from the previous one, the constrained test sequences can allow functional (at-speed) testing of the circuit. Although constrained test sequences cannot achieve complete fault coverage, they reduce the overall test-application time required to achieve complete fault coverage when used together with unconstrained test sequences. We demonstrate these features through experimental results.

A circuit level fault model for resistive bridges

Delay faults are an increasingly important test challenge. Modeling bridge faults as delay faults helps delay tests to detect more bridge faults. Traditional bridge fault models are incomplete because these models only model the logic faults or these models are not efficient to use in delay tests for large circuits. In this article, we propose a physically realistic yet economical resistive bridge fault model to model delay faults as well as logic faults. An accurate yet simple delay calculation method is proposed. We also enumerate all possible fault behaviors and present the relationship between input patterns and output behaviors, which is useful in ATPG. Our fault simulation results show the benefit of at-speed tests.

At-Speed Testing: A Shared Red Brick between Design and Test

At-Speed Testing: A Shared Red Brick between Design and Test