Anisotropic Grain Research Articles

Microstructural Anisotropy, Mechanical Properties, and Fatigue Crack Growth Behavior of AA2050‐T84 Alloy

ABSTRACTThis study focuses on characterizing the microstructure and mechanical properties of AA2050‐T84 alloy produced in two different thicknesses, 20 and 130 mm. A comparative analysis between the two thicknesses aims to understand how the rolling operation for achieving thin plates influences the alloy's microstructure and overall mechanical performance. Microstructural analyses showed a highly anisotropic grain structure and preferred crystallographic orientation in the 20‐mm‐thick plate, causing anisotropic tensile properties. Also, a significant fatigue crack deviation was observed for the 20‐mm‐thick plate during fatigue crack growth tests due to its microstructure. This result was attributed to the microcrack formations perpendicular to the crack growth direction and slip bands at the intermediate ΔK, when the loading was parallel to the rolling direction. The findings from this study offer critical insights into how the rolling operation for achieving thin plates influences the microstructure and overall performance of the alloy.

Low-temperature Cu-Cu direct bonding with ultra-large grains using highly (110)-oriented nanotwinned copper

With the application of Cu-Cu direct bonding technology in high-performance electronic devices, improving bonding reliability is essential for achieving high-density 3D IC integration. In this study, we innovatively applied highly (110)-oriented perpendicular nanotwinned Cu (p-ntCu) to achieve Cu-Cu direct bonding at low temperature and pressure. The anisotropic growth of p-ntCu during annealing at 200 °C resulted in the formation of ultra-large grains, which could improve the conductivity of the electrodeposited Cu film. Two Cu films were bonded at 200–250 °C with 2 MPa pressure for 1 h, and there was almost no void at the bonding interface. Anisotropic grain growth occurred within the bonding joint and grain boundary migration was observed at the bonding interface. The shear strength after bonding at 250 °C was measured as 58.3 MPa on average, indicating a relatively high quality of such Cu-Cu bonding. The p-ntCu can achieve Cu-Cu bonding and improve the conductivity by anisotropic grain growth at low temperature and pressure, which has great potential for Cu interconnect applications.

Enhanced cross-interfacial growth by thickening transition layers and tailoring grain size of columnar nanotwinned Cu films

Electrodeposited <111>-oriented nanotwinned Cu (NT-Cu) films consist of micron-scale columnar grains and they are thermally stable up to 400 °C. By adding nanoscale equiaxed Cu grains at the bottom of the NT-Cu films, anisotropic large grain growth could be triggered below 200 °C. The grains grew over 50 μm in bonded Cu–Cu films with 5.7 μm thick. Two main factors are identified for the low thermal stability and large grain growth behavior. The grain refining and transition layer thickening are effective to lower the thermal stability of the NT-Cu and reduce the required temperature for recrystallization and grain growth in the NT-Cu film. By increasing the fine-grained layer and refining the grain size of the columnar twinned grains, anisotropic grain growth can occur at 150 °C. The low thermal stability NT-Cu can be employed to completely eliminate the bonding interface at low temperatures in Cu–Cu joints. However, when the fine-grained layer is thicker than a threshold value, normal grain takes place and the bonding interface remains. The mechanism of anisotropic large grain growth was also proposed.

Efek Pendoping Nd3+ Pada Senyawa BaBi2-xNdxNb2O9 Terhadap Struktur, Sifat Dielektrik Dan Optik

The Aurivillius compound with formula BaBi2-xNdxNb2O9 (x = 0.05, 0.1, 0.2, and 0.4) has been successfully synthesized using the molten salt method, showing potential as a ferroelectric material. The impact of Nd3+ substitution on the structure, morphology, dielectric, and optical properties has been systematically analyzed. XRD data refinement confirms that BaBi2-xNdxNb2O9 (BBNN) exhibits an orthorhombic structure with an A21am space group. Anisotropic plate-like grains were observed across all samples, decreasing their size as Nd3+ content increases. The ferroelectric transition temperature (Tc) decreases due to structural distortion caused by the reduction of the lone pair 6s2 electron effect of Bi3+ when substituted with Nd3+. Moreover, this structural distortion also contributes to an increase in bandgap energy (Eg). The diffuse ferroelectric phase transition is characterized by a broadened Tc peak induced by Nd3+ substitution due to increased cationic disruption in the bismuth layers. The ferroelectric phase with a lower and broader Tc suggests that the x = 0.4 sample has the potential for electrocaloric applications.

Effect of Different Welding Modes on Morphology and Property of SS316L Stainless Steel Deposition by Robotic Metal-Inert Gas Welding.

The widespread adoption of arc additive manufacturing techniques across various industries has advanced the field of SS316L stainless steel manufacturing. It is crucial to acknowledge that different welding modes exert distinct influences on the forming and mechanical performance. This study analyzed the thermal input associated with four specific welding modes in LORCH MIG welding, clarifying the transition dynamics of molten droplets through waveform analysis and examining the resultant effects on microstructure and performance characteristics. The Pulse, Speed-Pulse-XT, and Twin-Pulse modes were found to induce spatter during the manufacturing process, consequently reducing molding efficiency in comparison to the SA-XT mode. Notably, the Twin-Pulse mode, characterized by double-pulse agitation, generated fish scale patterns along the lateral surfaces of the fabricated parts, promoting anisotropic grain growth. This microstructural refinement, compared to single-pulse samples with equivalent thermal input, resulted in enhanced mechanical properties. Nevertheless, the horizontal tensile strength of the three pulse modes was lower than the industrial standard for SA-XT mode and forging. In contrast, the SA-XT mode with an average hardness of 168.1 ± 6.9 HV and a tensile strength of 443.58 ± 5.7 MPa. Therefore, while three pulse modes offer certain microstructural advantages, the SA-XT mode demonstrates superior overall performance.

Shape Anisotropy of Grains Formed by Laser Melting of (CoCuFeZr)17Sm2

For permanent magnetic materials, anisotropic microstructures are crucial for maximizing remanence Jr and maximum energy product (BH)max. This also applies to additive manufacturing processes such as laser powder bed fusion (PBF-LB). In PBF-LB processing, the solidification behavior is determined by the crystal structure of the material, the substrate, and the melt-pool morphology, resulting from the laser power PL and scanning speed vs. To study the impact of these parameters on the textured growth of grains in the melt-pool, experiments were conducted using single laser tracks on (CoCuFeZr)17Sm2 sintered magnets. A method was developed to quantify this grain shape anisotropy from electron backscatter diffraction (EBSD) analysis. For all grains in the melt-pool, the grain shape aspect ratio (GSAR) is calculated to distinguish columnar (GSAR &lt; 0.5) and equiaxed (GSAR &gt; 0.5) grains. For columnar grains, the grain shape orientation (GSO) is determined. The GSO represents the preferred growth direction of each grain. This method can also be used to reconstruct the temperature gradients present during solidification in the melt-pool. A dependence of the melt-pool aspect ratio (depth/width) on energy input was observed, where increasing energy input (increasing PL, decreasing vs) led to higher aspect ratios. For aspect ratios around 0.3, an optimum for directional columnar growth (93% area fraction) with predominantly vertical growth direction (mean angular deviation of 23.1° from vertical) was observed. The resulting crystallographic orientation is beyond the scope of this publication and will be investigated in future work.

Study of Structure Formation in Multilayer Composite Material AA1070-AlMg6-AA1070-Titanium (VT1-0)-08Cr18Ni10Ti Steel after Explosive Welding and Heat Treatment

Multilayer composite materials, consisting of layers of aluminum alloy and steel, are used in the manufacturing of large engineering structures, including in the shipbuilding and railcar industries. Due to the different properties of aluminum alloys and steels, it is difficult to achieve high-strength joints by conventional welding. Therefore, these joints are produced by explosive welding. In the present work, the structure of a multilayer material, AA1070-AlMg6-AA1070 (aluminum alloys)-VT1-0-08Cr18Ni10Ti (steel), was investigated after explosive welding and heat treatments were performed under different conditions. The microstructure of the AlMg6 layer at the AlMg6-AA1070 interface consists of shaped anisotropic grains extending along the weld interface. The AA1070 layer is enriched with magnesium due to its diffusive influx from AlMg6. In the AlMg6 and VT1-0 layers, adiabatic shear bands are found that start at the weld interface and propagate deep into the material. The optimal temperature for the heat treatment is 450–500 °C, as internal stresses are reduced at this temperature and the grain structure of the AlMg6 layer is not coarse. Tear strength testing revealed that the tear strength of the composite material after explosive welding was 130 ± 10 MPa, which exceeded the strength of the AA1070 alloy.

Phase-Field Simulation of Grain Growth in Uranium Silicide Nuclear Fuel

Uranium silicide (U3Si2) is regarded as a viable fuel option for improving the safety of nuclear power plants. In the present work, phase-field simulations were employed to investigate grain growth phenomena, encompassing both isotropic and anisotropic grain growth. In simulations of isotropic grain growth, it is commonly assumed that the energy and mobility of the grain boundaries (GBs) remain constant, represented by average values. The calculated grain growth kinetic rate constant, K, exhibits a close correspondence with the experimental measurements, indicating a strong agreement between the two. In simulations of anisotropic grain growth, the values of GB energy and mobility are correlated with the angular disparity between GBs. The simulation results demonstrated that the growth rate of U3Si2 can be influenced by both the energy anisotropy and mobility anisotropy of GBs. Furthermore, the anisotropy in mobility results in a greater prevalence of low-angle GB distribution in comparison to high-angle GBs. However, the energy anisotropy of GBs does not impact the frequency distribution of the angle difference between GBs.

Experimental Studies on the Anisotropic Fatigue Behaviour of IN718 Fabricated via Wire Arc Additive Manufacturing

Wire and arc additive manufacturing (WAAM) offers promise in creating large complex structures due to its flexibility and high material deposition rates. The nickel-based alloy IN718 is favoured for WAAM due to its weldability and compatibility. However, WAAM can introduce issues like anisotropic grain structure, porosity, and residual stresses which can lead to directional variations in tensile, fatigue, and fracture behaviour. This paper studied the WAAM process of IN718, utilising cold metal transfer (CMT). The optimised CMT-WAAM parameters for IN718 were identified to as a wire feed speed of 8–10 m/min and a torch travel speed of 0.5–0.7 m/min, resulting in stable deposition and minimal defects. Nevertheless, columnar grain structures were observed in the build direction (BD), with coarse grains in the wall-length direction (WD). This anisotropic microstructure coupled with stress concentrators, contributes to the directional dependence observed in tensile properties, fatigue endurance, and crack growth. The investigation revealed superior ductility in the BD compared to the WD. Interestingly, the fatigue endurance testing showed a longer life in the WD compared with the BD, attributed to stronger stress concentrators in the BD specimens. However, when examining a cracked specimen, the fatigue crack propagated faster in the WD rather than the BD.

Sintesis Lapis Empat Fasa Aurivillius Ca1-xBaxBi3,5La0,5Ti4O15 Dengan Metode Lelehan Garam

The four-layer Aurivillius phase Ca1-xBaxBi3.5La0.5Ti4O15 (x = 0.2, 0.4, 0.6, 0.8, and 1) has been synthesized by molten salt method. The effect of varying x on the structure, morphology, and dielectric properties was studied. X-ray diffraction (XRD) and Le Bail refinement revealed that the compounds with the composition x = 0, 0.2, and 0.4 were single-phase product with orthorhombic A21am structure, whereas for higher x value (composition of Ba doped), a Ba2TiO4 impurity is found in products. Changes in unit cell volume were investigated, and the size increased with larger x. The substitution of larger Ba2+ ions resulted in a shorter Ti-O bond, shifting vibration mode to higher wave number that showed in FTIR spectra. SEM images show anisotropic plate-like grain with distributed particle sizes at 1.9 – 3.1μm. The dielectric constant values decrease with increasing x, otherwise the dielectric loss values increase for x = 0 and 0.2, however decrease for x = 0.4. The resulting Aurivillius compound has potential for applications in ferroelectric and piezoelectric devices.

Temperature-dependent dielectric and electromechanical properties of co-modified calcium bismuth titanate (CaBi4Ti4O15) ceramics

Bismuth layer-structured ferroelectrics (BLSFs), Aurivillius-type ceramics, are of great interest primarily due to their exceptionally high Curie temperature (Tc), rendering them invaluable in various applications such as sensors, actuators, transducers, and micro-electro-mechanical systems designed for elevated temperature operations, including ferroelectric Random-Access Memory applications. This study delves into the dielectric and electromechanical properties of Cobalt-modified Calcium Bismuth Titanate (CaBi4Ti4O15, CBT) (CBT-xCo, with x = 2, 4, and 6 mol%) prepared using a conventional solid-state route followed by sintering. By incorporation of Co, insignificant structural changes were observed, disclosed by X-ray Diffraction analysis. Scanning Electron Microscope micrographs unveiled highly anisotropic grains. The sintered density measured by Archimedes method was maximum for x = 6 mol% with value of 99.1 %. A temperature-dependent dielectric study disclosed that the Curie temperature of the CBT ceramics improved with the increase in Co concentration. Notably, CBT-4Co exhibited the lowest dielectric loss of 0.0967 at 1 MHz and the highest resistivity value of 0.1975 × 105 (Ω cm) at a temperature of 775 °C. Moreover, the electromechanical coupling (kp) and mechanical quality factor (Qm) measured at elevated temperatures unveiled distinctive properties, asserting the potential of the ceramics for high-temperature piezoelectric applications up to 450 °C. CBT-4Co demonstrated the highest kp, with a negligible variation at high temperature, although Qm declined. Results confirmed that CBT-4Co stands distinguished showcasing high Tc, minimal dielectric loss, and consistent electromechanical properties making it the prime candidate for electromechanical applications spanning the gamut from room temperature to elevated temperatures.

On the Effect of Interphase Boundary Energy Anisotropy on Morphologies: A New Type of Eutectic Grain Observed in a Three-Phase Eutectic System

Eutectic microstructures are dramatically affected by the anisotropy in interphase boundary energy. Depending on this anisotropy function, different eutectic grains may grow simultaneously at the same experimental conditions. In all reported quasi-isotropic and anisotropic two-phase and three-phase eutectic grains in thin samples, lamellar morphology is observed and the microstructure is essentially two dimensional (2D), since the interphase boundaries are perpendicular to the sample walls. Using the β(In)–In2Bi–γ(Sn) system and real-time solidification experiments in thin samples, we introduce a unique and new type of anisotropic three-phase eutectic grain, entitled here as “Laminated Matrix with Rods (LMR).” In this grain, due to the anisotropy in In2Bi/γ(Sn) interphase boundary, the evolving phases, and hence, the microstructures observed through the two glass plates of the thin sample are completely different, despite the strong confinement effect. During rotating directional solidification (RDS) experiments, the morphology or the aspect ratio of all phases changes periodically and drastically. Specifically, In2Bi, β(In), and γ(Sn) phases evolve from all being lamellar perpendicular to the sample walls to the matrix, elongated/trapezoidal rods, and a lamella parallel to the sample walls, respectively. Our experimental results show that these morphological transitions are due to change in the interphase boundary orientation with respect to the growth direction.Graphical abstract

More microscopic interfacial segregation slowers macroscopic grain growth: A case in WC-Co cemented carbides

In industrial practice, combining grain growth inhibitors (GGIs) with low carbon content effectively restrains WC grain growth in WC-Co cemented carbides. However, the intricate relationship between carbon content, WC grain microstructure, and GGI impact remains unresolved. This study investigates two WC-Co sample sets, maintaining constant VC inhibitor levels but varying carbon content near upper (HC) and lower (LC) limits. SEM analysis revealed distinct morphologies: HC displayed truncated prism shapes, exposing long basal and prismatic terraces, while LC exhibited a saw-tooth morphology with finer grains. EBSD stereology quantified anisotropic WC grain growth, revealing suppressed growth perpendicular to both basal (HC: 0.51 μm vs. LC: 0.38 μm) and prismatic planes (HC: 0.44 μm vs. LC: 0.37 μm) with decreased carbon content. Atomic-resolution EDS showed higher V solute excess in LC at WC(basal)-Co, WC(prismatic)-Co interfaces, and step corners (HC: 4.6, 0.9, and 4.4 atoms/nm2; LC: 5.5, 0.9, and 7.8 atoms/nm2). Our findings elucidate a clear physical understanding that a low carbon content enhances V atom solubility within liquid cobalt, increasing the thickness of complexions to quad-layer on WC (basal)-Co interfaces and forming V-rich nanoprecipitates at step corners. Those inhibitory effects further limited step flow, resulting in pronounced step bunching and a saw-tooth fine-grained morphology in LC sample. This study highlights that complexions housing more inhibitory solute elements exert a stronger drag effect on grain growth front migration. This approach has the potential for studying grain growth in anisotropic materials, highlighting the importance of constructing experimental complexion diagrams in engineering fine-structured ceramics and metals.

Anisotropic grain boundary diffusion process in textured sintered and hot-deformed Nd-Fe-B magnets

A systematic study of the dependence of the Grain Boundary Diffusion Process (GBDP) on texture using Dy and Dy-Nd-Cu in microcrystalline sintered and nanocrystalline hot deformed Nd-Fe-B magnets was performed. Diffusion parallel or perpendicular to the texture direction, the nominal c-axes orientation in the polycrystals, was investigated. By measuring thin slices from the respective samples, coercivity as a function of (i) magnet thickness and (ii) diffusion depth was obtained showing that GBDP efficiency depends on the diffusion direction, diffusion source as well as the grain morphology originating from the magnet production route. In nanocrystalline hot deformed magnets perpendicular diffusion is superior due to the platelet-like shape of the grains. Microcrystalline sintered magnets consist of equiaxed grains hence the main effects originate in anisotropic lattice diffusion and pole surface hardening. The magnetic properties are correlated with a comprehensive analysis of microstructure, chemistry and magnetization reversal.

An analytical representation of the 2d generalized balanced power diagram

Tessellations are an important tool to model the microstructure of cellular and polycrystalline materials. Classical tessellation models include the Voronoi diagram and the Laguerre tessellation whose cells are polyhedra. Due to the convexity of their cells, those models may be too restrictive to describe data that includes possibly anisotropic grains with curved boundaries. Several generalizations exist. The cells of the generalized balanced power diagram are induced by elliptic distances leading to more diverse structures. So far, methods for computing the generalized balanced power diagram are restricted to discretized versions in the form of label images. In this work, we derive an analytic representation of the vertices and edges of the generalized balanced power diagram in 2d. Based on that, we propose a novel algorithm to compute the whole diagram.

Effects of residual stress and microstructure on extremely anisotropic grain growth in nanotwinned Cu films

In this study, the thermal stability and microstructural evolutions of nanotwinned copper (NT-Cu) films under thermal cycling are investigated. The microstructures and residual stresses were tuned by the electroplating current density. It was found that the thermal stability of the NT-Cu films decreased with an increase in current density. The texture transition from (111) to (100) suggests that the extremely anisotropic grain growth (EAGG) was driven by the minimization of strain energy. Bending beam technic was employed to measure the residual stress in the NT-Cu films. Large residual stress in the NT-Cu films is also considered a main driving force for the transition to the (100)-oriented texture. Additionally, strain energy, surface/interface energy, grain boundary energy, and twin boundary energy were calculated, and the results supported the experimental results.

Influence of Inhomogeneous Anisotropic Copper Grains in TSV on the Thermo-Mechanical Behaviors in the Annealing Process

Influence of Inhomogeneous Anisotropic Copper Grains in TSV on the Thermo-Mechanical Behaviors in the Annealing Process

EVALUATION OF GRAIN SHELLING EFFICIENCY BY ROTOR-TYPE MACHINES

Grain processing for the purpose of manufacturing products and compound feed is one of the main directions of the country's economic development. The grain prepared for the production of products and compound feed must meet the requirements that make it necessary to obtain quality compound feed, groats, flour and other products. Grain processing is the most important component of the country's agricultural sector, as it provides the consumer market with the necessary raw material.The grain processing industry in the country reaches a significant volume and has prospects for development and increased productivity. The processing of wheat, which contains about 80% of endosperm, appears to be the most important and significant. The efficiency of technological processes of grain preparation in the production of compound feed, groats, flour and other products depends on energy consumption. One of the most important operations of grain preparation for processing is the process of its dehusking. The choice of a rational method for the most effective dehusking process, i.e. the separation of the grain sheaths from the core can be carried out based on taking into account the mechanical properties of the grain and the features of the adopted technological operations. Taking into account the characteristics of the destruction of strength, stresses and friction and properties of viscosity, microhardness and stress relaxation of anisotropic structural grain systems during the organization of the process with the establishment of minimum energy consumption for the implementation of the peeling process is of great practical importance. The optimal mode of control of the peeling process is connected with the choice of kinematics and dynamics of the working body of the machine.

Anisotropic physics-regularized interpretable machine learning of microstructure evolution

Anisotropic Physics-Regularized Interpretable Machine Learning Microstructure Evolution (APRIMME) is a general-purpose machine learning solution for grain growth simulations. In prior work, PRIMME employed a deep neural network to predict site-specific migration as a function of its neighboring sites to model normal, isotropic, grain growth behavior. This work aims to extend this method by incorporating grain boundary misorientation-based grain growth behavior. APRIMME is trained on anisotropic simulations created using the Monte Carlo-Potts (MCP) model. The results of this work are compared statistically using grain radius, number of sides per grain, mean neighborhood misorientations, and the standard deviation of triple junction dihedral angles, and are found to match in most cases. The exceptions are small and seem to be related to two causes: (1) the deterministic model of APRIMME is learning from the stochastic simulations of MCP, which seems to accentuate triple junction behaviors; and, (2) a bias against very small grains is made evident in a quicker decrease in grains than expected at the beginning of an APRIMME simulation. APRIMME is also evaluated for its general ability to capture anisotropic grain growth behavior by first investigating different test case initial conditions, including a circle grain, three grain, and hexagonal grain microstructures.

Statistics of grain microstructure evolution under anisotropic grain boundary energies and mobilities using threshold-dynamics

This paper investigates the statistics of two-dimensional grain microstructures during grain growth under anisotropic grain boundary (GB) energies and mobilities. We employ the threshold dynamics method, which allows for unparalleled computational speed, to simulate the full-field curvature motion of grain boundaries in a large polycrystal ensemble. Two sets of numerical experiments are performed to explore the effect of GB anisotropy on the evolution of microstructure features. In the first experiment, we focus on abnormal grain growth and find that GB anisotropy introduces a statistical preference for certain grain orientations. This leads to changes in the overall grain size distribution from the isotropic case. In the second experiment, we examine the development of texture and the growth of twin boundaries for different initial microstructures. We find that texture development and twin growth are more pronounced when the initial microstructure has a dominant fraction of high-angle grain boundaries. Our results suggest effective GB engineering strategies for improving material properties.