• A part air dehumidification heat pump drying system was proposed and investigated. • The thermal characteristics of the PADHPD were tested. • The improvement of the new HPD system was verified. • The maximum exergy loss occurred in the evaporator for each HPU. • Decreasing the airflow resistance is vital to improve performance of PADHPD system. In the cascade-like heat pump drying system, there are contradictions between the low air flow rate for dehumidification and high air flow rate for anti-overpressure. In order to resolve those contradictions, a new PADHPD (part air dehumidification heat pump drying) system was proposed in this work. A PADHPD system used in the industrial production was designed and manufactured. The thermodynamic performance of this was tested and simulated. The air temperature and humidity in the drying system and the thermal parameters of the HPUs (heat pump units) were analyzed. The hawthorn cake was taken as the drying material. According to the estimation from the experimental results, the average COP (coefficient of performance) of the heat pump system is 3.58 with the average SMER (specific moisture extraction rate) of 2.282 kg kW −1 h −1 when the average temperature and RH (relative humidity) of supplied air is 63.1°C and 20.2 %, respectively. EER (energy efficiency ratio) of the system is 2.68 but SMER is 1.792 kg kW −1 h −1 after the electric energy consumed by circulating fans being considered. Exergy analyses shows that it is necessary to reduce the irreversible loss in the evaporator because it represents the largest exergy loss for each HPU.
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