Scheme 1. Preparation of monomer Polythiophenes have been intensively studied over the last three decades. And major studies have been focused on poly 3-alkylthiophene especially poly 3-hexylthiophene (P3HT), which has shown very unique properties in conducting polymer applications. Of these, the most notable property is electrical conductivity, which is contributed to the delocalization of πelectrons through overlap of π-orbitals. In addition to this, since it is very soluble in normal organic solvents, a good processability has been observed. In general, preparation of P3HT could be achieved by either chemical or electrochemical method. For electrochemical polymerization including FeCl3 catalyzed polymerization, a potential was applied to a solution containing monomer and electrolyte. Chemical synthesis was performed by metal-mediated polymerization of monohalogenated and/or dihalogenated thiophene derivatives under appropriate conditions. An advantage in chemical polymerization over electrochemical method is that this method generally affords a highly regioregular polymer in excellent yields. Since regioregularity of P3HT is a critical element for the application of this polymer, a lot of different procedures have been developed especially in chemical synthetic methods. Generally accepted methods include metal (Ni) catalyzed self-condensation of thienyl organozinc and thienyl Grignard reagents. A big breakthrough for the preparation of regioregular P3HT has been reported by Rieke and McCullough, separately. From these works, high regioregular (> 98%) head-to-tail P3HT has been achieved with reasonable molecular weight. As mentioned above, 2,5-dibromo-3-alkylthiophenes have been extensively used as a monomer in the chemical synthetic method. However, only a few examples of using 2-bromo-5iodo-3-alkylthiopenes have been appeared in the chemical method. Recently, Knochel and co-workers introduced the application of commercially available and relative cheap zinc powder to organic synthesis. This work prompted us immediately to study the possibility of using zinc powder in the preparation of P3HT. To this end, 2-bromo-5-iodo-3-alkylthiopene could be the most proper candidate since zinc dust showed excellent insertion reactivity to carbon-iodine bond. Here, we wish to report the first result obtained from the application of the activated zinc dust to the preparation of regioregular P3HT.
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