Simulation models based on Petri nets for the analysis of maintenance and repair processes of complex technical systems

Abstract

The presented review analyzes the approaches and methods of using simulation models in the maintenance and repair organization of the complex technical objects and systems. The development of the concept of "Industry 4.0" and the Internet of things involves the transition from periodic and preventive maintenance to predictive maintenance based on the study of processes during the object operation. It is shown that system models based on Petri nets are convenient for describing and analyzing technological processes and equipment maintenance. The effectiveness of timed stochastic colored Petri nets for virtual tests in the design of maintenance and repair procedures in complex systems is revealed. The use of hierarchical Petri nets allows building complex models that describe interrelated processes. A general model based on a hierarchical network is proposed to study the processes of deterioration and degradation of the technical object aggregates and elements and to form a predictive maintenance strategy. The model includes a Gantt chart of production tasks, a set of active and reserve units, maintenance and repair modules. The examples of simulation models on Petri nets for various technical systems are considered. Solutions for flexible production systems, railway bridges, offshore wind turbines, an aircraft fleet, a group of robotic vehicles, and a complex of computer equipment of an enterprise are given. The models of various maintenance strategies are considered and the generality of the models based on hierarchical Petri nets is shown. The article formulates methodological principles for constructing hierarchical networks to simulate the operation and maintenance of technical systems. The article analyzes known software tools for the implementation of timed stochastic colored Petri nets. The summary concludes that the use of simulation models on Petri nets is promising for organizing maintenance and repair of complex technical objects and systems.