Abstract

Solidification cracking is still the primary challenge for laser powder bed fusion (LPBF) without high-temperature preheating of γ-TiAl alloys. Circumventing the peritectic reaction and promoting β-solidification by adding the β-stablizing elements have been proved to be an effective way to suppressing the crack formation. In this work, we attempted a more economic method to realize β-solidification via the addition of Ti-6Al-4V (TC4) pre-alloyed powder. The results showed that the TC4 addition successfully changed the solidification path from L→L+β→L+α→α→α+γ→α2+γ to L→L+β→β→α+β→α2+β/B2. As a result, the solidified microstructure was mainly comprised of primary α2 phase and small amount of retained β/B2 (8.5 %) phase distributed along the molten pool boundary. What's more important was that the TC4 addition led to a 44.6 % decrease in crack density. Contributions to low hot cracking sensitivity were found to mainly origin from the relatively lower cooling rate, higher fraction of low-angle grain boundaries (LAGBs) and smaller dendrite coalescence undercooling induced by the TC4 addition. Besides, the smaller temperature interval (10.63K) in the final solidification stage (0.90<fs < 0.94) for the TC4/TiAl alloy was also conducive to facilitate the liquid feeding and dendrite coalescence.

Talk to us

Join us for a 30 min session where you can share your feedback and ask us any queries you have

Schedule a call

Disclaimer: All third-party content on this website/platform is and will remain the property of their respective owners and is provided on "as is" basis without any warranties, express or implied. Use of third-party content does not indicate any affiliation, sponsorship with or endorsement by them. Any references to third-party content is to identify the corresponding services and shall be considered fair use under The CopyrightLaw.