Abstract

In this numerical study, a new type of serpentine micromixer involving mixing units with a non-rectangular cross-section is investigated. Similar to other serpentine/spiral shaped micromixers, the design exploits the formation of transversal vortices (Dean flows) in pressure-driven systems, associated with the centrifugal forces experienced by the fluid as it is confined to move along curved geometries. In contrast with other previous designs, though, the use of non-rectangular cross-sections that change orientation between mixing units is exploited to control the center of rotation of the transversal flows formed. The associated extensional flows that thus develop between the mixing segments complement the existent rotational flows, leading to a more complex fluid motion. The fluid flow characteristics and associated mixing are determined numerically from computational solutions to Navier–Stokes equations and the concentration-diffusion equation. It is found that the performance of the investigated mixers exceeds that of simple serpentine channels with a more consistent behavior at low and high Reynolds numbers. An analysis of the mixing quality using an entropic mixing index indicates that maximum mixing can be achieved at Reynolds numbers as small as 20 in less than four serpentine mixing units.

Highlights

  • The use of microfluidic devices in applications ranging from chemical analysis and reaction engineering to biological assays and bioengineering has progressed dramatically in recent years [1,2,3]

  • This progress has been fueled by the perceived benefits of employing microfluidic devices; such benefits include reduced reactant consumption, superior heat and mass transfer efficiency enabling increased flexibility in reactor or assay design, field deployability, and scalability [1,4,5,6]

  • One of the fundamental operations that microfluidic devices have to achieve as part of their functionality is mixing

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Summary

Introduction

The use of microfluidic devices in applications ranging from chemical analysis and reaction engineering to biological assays and bioengineering has progressed dramatically in recent years [1,2,3]. Since microfluidic devices operate in the low Reynolds number regime, the typical flow characteristics are laminar, with turbulence being absent; the mixing has to rely on diffusional transport. On the other hand, use only the interaction between the fluid flow and geometrical structures to sequentially laminate and braid the fluids to be mixed or generate cross-sectional mass transport.

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