Abstract

Fluid flow, heat transfer and entropy generation characteristics of micro-pipes are investigated computationally by considering the simultaneous effects of pipe diameter, wall heat flux and Reynolds number in detail. Variable fluid property continuity, Navier-Stokes and energy equations are numerically handled for wide ranges of pipe diameter (d = 0.50–1.00 mm), wall heat flux (q''= 1000–2000 W/m2) and Reynolds number (Re = 1 – 2000), where the relative roughness is kept constant at e/d = 0.001 in the complete set of the scenarios considered. Computations indicated slight shifts in velocity profiles from the laminar character at Re = 500 with the corresponding shape factor (H) and intermittency values (γ) of H = 3.293→3.275 and γ = 0.041→0.051 (d = 1.00→0.50 mm). Moreover, the onset of transition was determined to move down to Retra = 1,656, 1,607, 1,491, 1,341 and 1,272 at d = 1.00, 0.90, 0.75, 0.60 and 0.50 mm, respectively. The impacts of pipe diameter on friction mechanism and heat transfer rates are evaluated to become more significant at high Reynolds numbers, resulting in the rise of energy loss data at the identical conditions as well. In cases with low pipe diameter and high Reynolds number, wall heat flux is determined to promote the magnitude of local thermal entropy generation rates. Local Bejan numbers are inspected to rise with wall heat flux at high Reynolds numbers, indicating that the elevating role of wall heat flux on local thermal entropy generation is dominant to the suppressing function of Reynolds number on local thermal entropy generation. Cross-sectional total entropy generation is computed to be most influenced by pipe diameter at high wall heat flux and low Reynolds numbers.

Highlights

  • With the progress of scientific investigations on energy management by developing new power supervision strategies, aiming to increase efficiency values and to suppress power loss amounts, the focus on this research branch is mainly directed towards the design and integration of micro-systems in actual industrial processes

  • As the considered micro-pipe diameter range is consistent with the microchannel definition of Obot [16] (d ≤ 1.00 mm), the imposed wall heat flux values are decided in conjunction with the Reynolds number and the accompanying mass flow rate ranges, to bring about applicable and rational heating

  • The fixed parameters of the analyses are the length of the micro-pipe (L = 0.5 m), inlet temperature (Tin = 278 K) and exit pressure (Pex = 0 Pa) of water and the non-dimensional surface roughness (ε* = 0.001), which is in harmony with those of

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Summary

Introduction

With the progress of scientific investigations on energy management by developing new power supervision strategies, aiming to increase efficiency values and to suppress power loss amounts, the focus on this research branch is mainly directed towards the design and integration of micro-systems in actual industrial processes. Both research outputs and industrial feedback signified the importance of surface roughness in micro-pipe flows by associating the roughness based viscous effects on the development of velocity and temperature profiles, flow-transition activity, entropy generation and power loss rates. Due to these scientific fundamentals and industrial necessities, a research study, focusing on the roles of surface roughness in micro-pipe flows, must be structured on the three main issues: (i) frictional activity and flow characteristics, (ii) heat transfer mechanism and (iii) second-law analysis. The role of frictional activity on the early transition from laminar to turbulent flow and on the grow of surface friction with surface roughness was reported by Guo and

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