Abstract

The aim of our study was to analyze the influence of the thickness of Scots pine veneers on the chosen physical and mechanical properties of plywood-like composites dedicated to flooring applications. The utilitarian goal of the research is to replace three-layer flooring requiring high production costs with flooring materials of much cheaper (lower number but thicker veneers) and less specialized production. The only variable in the presented research is the thickness of the veneer creating the structure of the base layer of flooring materials. If we take into account that the number of veneers in the base layer can be reduced, it is the best way to reduce the number of materials (especially adhesives), to protect the environment. The research was conducted regarding basic mechanical properties that determine the suitability of flooring materials: modulus of elasticity, stiffness, and bending strength. The cross arrangement of the veneers in the tested samples in the base layer showed high values of the modulus of elasticity and stiffness. These values are higher than for three-layer commercially available composites. Despite the fact that the research was of pilot character, the results indicate a large potential for saving raw wood and for increasing the productivity of enterprises. The flooring materials were tested, but the test results are relevant in other applications built on materials with veneers in the form of plywood-like structure.

Highlights

  • The optimization of production processes is an important element of the strategy of a given company

  • Two-layer flooring structures are made of a face layer on the top and a base layer as the substructure

  • The aim of our study was to analyze the influence of the thickness of Scots pine veneers on the chosen physical and mechanical properties of plywood-like composites dedicated to flooring applications

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Summary

Introduction

The optimization of production processes is an important element of the strategy of a given company. One of the methods of increasing the efficiency is changing the production parameters, including the automation of production processes, increasing the qualifications of the staff, as well as introducing process and product innovations. Wood is still a popular material used in floor production in the interior construction of houses, flats, and some public places, but especially of palace and manor floors. For popular applications, floors are often constructed using wood composites [1,2,3]. Available are mainly wood composites of two- and three-layer structures [4,5,6]. Two-layer flooring structures are made of a face layer on the top and a base layer as the substructure

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