Extraction of scandium from sulphuric acid-based red mud leach liquors

Abstract

Equimolar mixtures of di-2-ethylhexylphosphoric acid (D2EHPA) with trin-butylphosphate (TBP) or trioctylamine (TOA) in kerosene were used for extracting scandium from sulphuric acid-based red mud leach liquor. The results showed that when using a D2EHPA-TOA mixture, the overall extraction of scandium (ЕSc) tends to rise from 37 to 68% as the concentration of sulphuric acid rises. At the same time, the extraction of concomitant elements tends to decrease and remains way below the Е Sc . When using a D2EHPATBP mixture, the rising acidity of the solution does not lead to any significant increase in scandium extraction so that the latter remains quite high (i.e. 82–85%) while the extraction of the concomitant elements is significantly lower. A five-stage countercurrent extraction process was performed using a mixture of 0.1 mol/L D2EHPA and 0.1 mol/L TBP with 2 mol/L sulphuric acid to recover scandium from the liquor with minimized amounts of concomitant metals. The results showed that a 96.8% of scandium can be recovered after a three-stage countercurrent extraction process with 97% aluminium, 95% iron, 87% titanium and 54% zirconium removed from the liquor. A 4.7 mol/L sulphuric acid solution with an organic to aqueous ratio of 1:1 was used to wash the organic phase after a three-stage extraction process. For reextraction, a solution containing 2.5% NaOH and 6.5% Na2CO3 was used at a 2:1 aqueous to organic phase ratio. The solution was filtered to separate the solid phase. The precipitate was washed and dried and a primary 3.42% concentrate was obtained. Based on the obtained data, the authors describe a scandium extraction process using sulphuric acid-based red mud leach liquor. The new scandium concentration by extraction process parameters were tested on an enlarged scale at the Intermix MET site. A 100 g experimental batch of primary scandium concentrate containing, %: 2.2 Sc; 21.8 Тi; 4.3 Na; 0.6 Al; 1.7 Fe; 5.0 Zr; 0.0056 Y, was obtained from a 260-litre red mud leach liquor. For this, a cascade of five centrifugal extractors was used at the extractant saturation stage. An 8-litre mixture of 0.1 mol/L D2EHPA and 0.1 mol/L TBP in Exxsol D100 was used. The organic phase was in recycle, and due to that its saturation was 340 mg of scandium per litre of extractant.