Abstract
This chapter provides an overview of steering gearbox fundamental design. The steering gearbox has two main functions—it produces a gear reduction between the input steering wheel and the output drop arm (Pitman arm) and it redirects the input to output axis of rotation through a right angle. The power assisted steering layout consists of a moving power cylinder. Inside this cylinder is a double acting piston, which is attached to a ramrod anchored to the chassis by either rubber bushes or a ball joint. One end of the power cylinder is joined to a spool control valve, which is supported by the steering box drop arm and the other end of the power cylinder slides over the stationary ramrod. When the system is used on a commercial vehicle with a rigid front axle beam, the steering drag link is coupled to the power cylinder and control valve by a ball joint. The power assisted steering system comprises a rack and pinion gear with double acting power (servo) piston mounted on the rack and a rotary valve coaxial with the extended pinion shaft. The three major components of the rotary type control valve are the rotor shaft, the torsion bar, and the valve sleeve.
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