In this study, we correlated the photoluminescence (PL) with the microstructure of ZnS:Mn phosphor powders prepared by firing ZnS with MnO (1mol%), NaCl (1mol%) and ZnS nanocrystallites (NCs) in the range of 0–100wt% at 600–1000°C for 2h in the atmosphere of 3%H2/Ar. ZnS NCs of 10–30nm in size were produced by co-precipitation of zinc nitrate and sodium sulfide solutions at room temperature. Thermal analysis (DTA/TG) and X-ray diffraction (XRD) results indicated that the cubic-hexagonal transformation temperature of ZnS NCs was lowered to approximately 600°C, which was much lower than that of bulk ZnS (1020°C). PL measurements revealed that ZnS:Mn fired with 1wt% ZnS NCs showed the optimal luminescence intensity when compared to those without or with higher ZnS NCs (>1wt%). An appropriate amount of ZnS NCs (1wt%) acting as the flux in the firing process was inferred to avoid the inhomogeneous distribution of Mn2+ as well as the migration of excitation energy to quenching sites and therefore to result in the enhanced PL intensity.
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