Wide Speed Range Research Articles

Maximum Torque per Ampere Technique for Switched Reluctance Motor Drive

Numerous researchers have investigated switched reluctance motors (SRMs) as a competitor to other electrical motors for usage in electric and hybrid vehicle appliances. SRMs are fault-tolerant and have a broad operating speed range. However, they have numerous drawbacks, such as high nonlinearity in machine models, complex control, and torque ripple. This study aims to improve the SRM drive system to attain maximum torque per ampere in a wide speed range. In the design and control of SRMs, maximizing torque per ampere (MTPA) is a crucial objective. MTPA refers to the strategy of achieving the maximum possible torque output for a given current input (amperes). This is essential for enhancing the efficiency and performance of the motor. The paper focuses on achieving MTPA in an SRM drive system-based commutation angle control. Utilizing a bacterial foraging optimization algorithm (BFOA), the suitable commutation angles at each operation point are determined. The intended technique is straightforward to realize and does not require complex algorithms. Simulation comparisons on an 8/6 SRM are also presented to validate the intended control technique. The results indicate that the MTPA has been enhanced by 6.961% compared to the conventional method.

Winding Layout Considerations for Variable-Pole Induction Motors in Electric Vehicles

Winding layout plays a crucial role in enabling variable-pole operation in an induction machine (IM). Several winding design alternatives, which consist of toroidal and distributed single- and double-layer windings, have been shown to increase speed range and improve partial load efficiency in traction applications. These windings have different pole-changing capability, end-winding length, leakage, harmonic content, and inverter requirements. This paper compares these winding alternatives with a generalized variable-pole machine design framework that captures the impact of winding selection on key performance metrics such as losses, volume and torque-speed envelop. This framework shows that the core aspect ratio, defined as ratio of stack length to rotor diameter, selected to minimize losses depends on whether a distributed or toroidal winding is used. When a toroidally-wound IM is designed with a low aspect ratio, it can provide the largest torque-speed envelop with highest efficiency over a wide speed range. An experimental toroidally-wound IM driven by an 18-leg converter is used to validate the design framework. The experimental setup is configured externally to emulate a single-layer winding and to show benefits gained from the extra pole-changing flexibility of a toroidal winding.

Multi‐Layer Evolution of Acoustic‐Gravity Waves and Ionospheric Disturbances Over the United States After the 2022 Hunga Tonga Volcano Eruption

AbstractThe Hunga‐Tonga Hunga‐Ha'apai volcano underwent a series of large‐magnitude eruptions that generated broad spectra of mechanical waves in the atmosphere. We investigate the spatial and temporal evolutions of fluctuations driven by atmospheric acoustic‐gravity waves (AGWs) and, in particular, the Lamb wave modes in high spatial resolution data sets measured over the Continental United States (CONUS), complemented with data over the Americas and the Pacific. Along with >800 barometer sites, tropospheric observations, and Total Electron Content data from >3,000 receivers, we report detections of volcano‐induced AGWs in mesopause and ionosphere‐thermosphere airglow imagery and Fabry‐Perot interferometry. We also report unique AGW signatures in the ionospheric D‐region, measured using Long‐Range Navigation pulsed low‐frequency transmitter signals. Although we observed fluctuations over a wide range of periods and speeds, we identify Lamb wave modes exhibiting 295–345 m s−1 phase front velocities with correlated spatial variability of their amplitudes from the Earth's surface to the ionosphere. Results suggest that the Lamb wave modes, tracked by our ray‐tracing modeling results, were accompanied by deep fluctuation fields coupled throughout the atmosphere, and were all largely consistent in arrival times with the sequence of eruptions over 8 hr. The ray results also highlight the importance of winds in reducing wave amplitudes at CONUS midlatitudes. The ability to identify and interpret Lamb wave modes and accompanying fluctuations on the basis of arrival times and speeds, despite complexity in their spectra and modulations by the inhomogeneous atmosphere, suggests opportunities for analysis and modeling to understand their signals to constrain features of hazardous events.

Test bench development and implementation for experimental determination of mechanical losses in single cylinder internal combustion engines

As mechanical efficiency has great relevance in the alternative engine performance, the authors research in the development of testing facilities to characterize the sources of engine mechanical losses. The present paper deals with the realization of a hardware platform to conduct experimental studies in small combustion engines to experimentally characterize the mechanical losses of a single-cylinder internal combustion engine by means of the indicated diagram and motoring methods. The system was completed by means of an electrical motor-generator coupled to a single-cylinder air-cooled spark ignition engine, a self-developed electronic hardware control, and a PC-based instrumentation and data acquisition system. Specifications of load-motoring-starting system, including the description of the proprietary electronic load regulation system, are detailed. Also, the instrumentation system of in-cylinder and intake pressures; Temperatures of intake air, exhaust gases, lubricant oil, and engine block; effective torque and crankshaft position are described, including the signal acquisition system. The methodologies for indicated diagram and motoring method are described, mentioning the required measurements to apply each method and the engine load-temperature considerations when an engine is tested in fired or motored conditions. The platform was used to study the mechanical losses of the engine under motored and fired conditions under a wide range of rotational speeds and throttle openings, allowing to draw conclusions about the operating features of the developed test bench in itself, and also about the mechanical losses of the engine tested. Initially, samples of cylinder pressure, torque, intake pressure as function of crank angle and indicate diagram were obtained, showing similar waveforms present in related literature. Then, variations of the aforementioned temperatures against rotation speed and throttle opening and results for the mechanical losses determined by indicated diagram and motoring methods are shown. Finally, two empirical correlations are proposed to estimate the mechanical losses. In the future the hardware platform will be utilized to investigate in-cylinder engine parameters, detailed thermal and mechanical engine performance

Effects of rotation on the rolling noise radiated by wheelsets in high-speed railways

Railway rolling noise is produced by the vibration of both the wheelsets and the track; the wheelsets dominate the high frequency noise and become increasingly important at high speed. The effect of rotation on the wheelset vibration and noise radiation is investigated using different wheelset models in a rolling noise prediction model for a wide range of speeds. Each wheelset model takes account of the rotation to a different extent. An axisymmetric finite element model of a flexible rotating wheelset is implemented based on a complex exponential formulation and expressed in either an inertial or a non-inertial frame of reference. The model can include the inertial Coriolis and centrifugal forces and is also extended to include stress stiffening. Modes of the rotating wheel with non-zero number of nodal diameters are split into co- and counter-rotating waves with separated natural frequencies. The extent of the frequency separation depends on the shape of the mode and its dominant component of vibration. At common train speeds the frequency shifts due to stress-stiffening and spin-softening effects are found to be small compared with the gyroscopic effects due to the Coriolis forces. The effect of including the inertial Coriolis and centrifugal forces on the overall A-weighted sound power level is less than 0.3 dB below 400 km/h, while for higher train speeds, differences may exceed 1 dB in some one-third octave bands. Overall, these differences are small compared with other sources of uncertainty in rolling noise modelling, confirming that representing the wheel rotation with a moving load approach provides a suitable approximation for use in rolling noise predictions.

Dynamic modeling and analysis of planetary gear system for tooth fault diagnosis

This study concentrates on the dynamic modeling and analysis of a planetary gear system with tooth broken faults. Firstly, a systematic calculation method of time-varying mesh stiffness (TVMS) for the planetary gear system is developed. Analytical models are established for both external-external and external-internal gear pairs under both healthy and tooth broken conditions. Then, a translational-torsional nonlinear dynamic model is established for a planetary gear system and coupled with the TVMS calculation method, to achieve dynamic simulations with tooth broken faults on the sun, planet and ring gears. The influences of tooth broken faults at different gears and at different damage degrees on the vibration responses are revealed. In addition, 15 condition indicators are chosen to assess their sensitivity to the tooth broken faults in a wide range of operational speed rather than a specific operational speed, in order to provide comprehensive information for evaluating the vibration characteristics and health conditions. Finally, experimental vibration signals from a gear transmission test rig are applied to verify the proposed dynamic model. The modeling method and analysis results here could provide some suggestions for the vibration analysis and fault diagnosis of planetary gear systems, and further provide data basis for the development of fault diagnosis methods.

EFFICIENCY ANALYSIS OF ELECTROMECHANICAL CONVERSION SYSTEMS OF WIND TURBINES WITH AERODYNAMIC MULTIPLICATION

In this article, we have considered the state of development of high-power horizontal wind turbines. The most common wind turbines for operation with variable wind flow speed usually include a frequency converter to ensure the compatibility of generator with network. It leads to decrease in the efficiency of wind energy conversion system, while the use of direct connection of the generator to the axis of wind wheel leads to a significant increase in the weight and cost of the generator. The wind turbine with aerodynamic multiplication is an alternative to such systems. Its prototype with 750 kW power is manufactured and studied in Ukraine. This wind energy conversion system with the synchronous or induction generators offers the property to generate energy under optimal condition with invariable rotational speed of generator rotor within the wide range of variable speed of wind flow. In this case, it is not necessary to apply the frequency converter that contributes to increasing the efficiency and reducing the cost of wind turbine. As shown, the relative performances of mass, cost and efficiency of generators in proposed system comparatively to conventional one depend on the multiplication factor (i.e. ratio of the rotational speeds of wind turbine and generator). When the power of wind turbines is from 750 to 2500 kW, the multiplication factor is within the limits of 10.72 to 4.75. The theoretical and experimental study shows that the wind turbines with aerodynamic multiplication can be competitive as compared to conventional horizontal wind turbines. This article is aimed to comparative analysis of the quantitative and qualitative characteristics of the equipment used in high-power horizontal wind turbines with direct connection of generators to the axis of wind turbine and in wind turbines with aerodynamic multiplication. References 27, tables 1, figures 6.

Experimental evidence of nonreciprocal propagation in space-time modulated piezoelectric phononic crystals

A nonreciprocal system composed of a one-dimensional piezoelectric phononic crystal whose periodic electrical conditions are modulated in time is presented. One-way longitudinal wave propagation is studied experimentally and compared to finite element temporal simulations. The modulation is performed by prescribing grounded or floating potential conditions on a periodic set of electrodes through external circuits. This approach makes it possible to consider a wide range of modulation speeds, and the large number of unit cells of the phononic crystal allows us to characterize experimentally the full dispersion curves of the system. This permits to observe the presence of directional bandgaps and to follow the shift in frequencies of these bandgaps as a function of the modulation speed. The experiments show the linear evolution of the central position of the bandgaps with the increase in the modulation speed, as well as their progressive closure, over a wide range of frequencies. Experiments are also used to estimate the evolution of bandgaps in a dispersive system, a problem discussed in several theoretical works but never observed experimentally. This work may constitute the foundation for experimental analysis of Floquet acoustic metamaterials, accelerated-modulation space-time metamaterials, or acoustic analog of the event horizon.

Study on the effect of the canard on wide-speed range aerodynamic performance of the cuspidal waverider

As a type of wide-speed range waverider, the vortex lift waverider can make better use of the vortex lift characteristics to enhance the low-speed aerodynamic efficiency of the waverider. In order to study the influence of the canard on the wide-speed-range aerodynamic performance of the vortex lift waverider, this paper takes the cuspidal waverider configuration as the benchmark configuration for research, and uses numerical simulation methods to compare and analyze the wide-speed-range aerodynamic performance of the canard-off and canard-on cuspidal waverider. The obtained results show that at most flight angles of attack, the canard can significantly increase the lift coefficient of the cuspidal waverider at low speeds, while at high speeds, the canard has little effect on the lift coefficient of the cuspidal waverider, but it can still increase its lift coefficient. And the presence of the canard increases the drag coefficient of the cuspidal waverider, but it also leads to an improvement in its lift-to-drag ratio, which helps to improve the aerodynamic performance of the cuspidal waverider over a wide-speed range. In addition, in order to analyze the reasons, this paper presents a comparative analysis of the lift coefficients and pressure coefficients for the canard-off and canard-on cuspidal waverider configurations, and some meaningful results are obtained. These results are further verified by investigating the characteristics of the vortex structure in external flow fields of the several waverider configurations. This paper concludes that the main reason for the influence of the canard on the aerodynamic performance of the cuspidal waverider over the wide-speed range lies in the interaction between the vortex structure generated by the canard and the leading edge vortex on the upper surface of the cuspidal waverider.

Aerodynamic shape optimization of the vortex-shock integrated waverider over a wide speed range

The vortex-shock integrated waverider over a wide speed range could significantly improve the aerodynamic performance of traditional waveriders by introducing the vortex effect at subsonic speeds. Therefore, it is promising to be widely used in the design of wide-speed-range aerospace vehicles. However, the design of the vortex-shock integrated waverider ignores the three-dimensional effect, the subsonic effect, and the viscous effect in the establishment of the reference flow field, which fails to obtain the expected ideal performance. Therefore, it is necessary to further improve the wide-speed-range performance of the vortex-shock integrated waverider by employing the aerodynamic shape optimization method. In this study, the wide-speed-range multipoint optimization of the vortex-shock integrated waverider is carried out using a gradient-based optimizer combined with adjoint gradient evaluations. The results show that the optimum configuration increases the subsonic lift and lift-to-drag ratio by 6.7 % and 7.1 %, while increasing the hypersonic lift-to-drag ratio by 1.4 %. The improvement of the aerodynamic performance at subsonic speeds is attributed to the enhancement of the leeward vortex effect. Also, the leeward surface near the leading edge is optimized to an inner concave region to further enhance the vortex lift, while guaranteeing against the volume decline. Furthermore, the Detached Eddy Simulation (DES) method and the Dynamic Mode Decomposition (DMD) method are used to analyze the vortex dynamic characteristics at subsonic speeds. By analyzing the first three modes, it is observed that the aerodynamic performance of the optimum configuration is improved mainly by the frequency reduction and the increase of the pressure difference between the windward and the leeward surface, which enhance the stability and strength of the vortex.

Optimum design and research of switched reluctance motor for electric vehicle based on Motor-Cad

With the development of the economy and the deepening of the energy crisis, electric vehicle has now become the hotspot of the global automotive industry. Therefore, as the key part of electric vehicle, the design and research of drive motor has become the focus of attention of engineers and technicians. Because of its simple structure, easy maintenance, high output power, high output torque, wide speed range, and high efficiency, the switched reluctance motor (SRM) has been one of the first choice of electric vehicle driving motors. According to the performance requirements of electric vehicle driving motors, a 3-phase 24/16 pole with rated power of 30 kW switched reluctance motor (SRM) for electric vehicle has been designed in this paper by using Motor-Cad which can be used to optimize the parameters of motor to make the overall structure of the motor more reasonable. In order to reduce the torque ripple of switched reluctance motor, appropriate stator polar arc and rotor polar arc design are used in the motor. To realize the speed control of switched reluctance motor in a wide range, PWM control mode is adopted in this paper, which has fast motor response speed, high power factor and excellent dynamic and static performance. The simulation results show that the performance indexes of the switched reluctance motor meet the design requirements completely.

Ductilization and grain refinement of AA7075-T651 alloy via stationary shoulder friction stir processing

This study investigates the microstructural evolution, mechanical properties, and fracture behavior of AA7075-T651 aluminium alloy subjected to stationary shoulder friction stir processing (SSFSP). SSFSP samples were produced at three different rotational speeds in a range of 600–1000 rpm. The results reveal that SSFSP leads to a uniform grain refinement within the Stir Zone (SZ), reducing the grain size to approximately 2–3 μm from the initial 15 μm in the base material (BM) irrespective of the probe rotational speeds. After SSFSP, the elongation increased by over 50 % at the cost of 10 % reduction in the ultimate tensile strength for all samples. It was worth to note that variations in tool rotational speed exhibited minimal influence on the microstructure and mechanical properties, offering wide range of probe rotational speeds. This could be attributed to the use of non-rotating shoulder with prob dominated microstructure in the SZ. Fractographic analysis confirmed the ductile nature of fractures, revealing development of fine dimples due to grain refinement. This work underscores the effectiveness of SSFSP in achieving significant grain refinement followed by drastic increase in ductility, which offers valuable insights for using stationary shoulder at wider range of rotational speed.

Power Generation Enhancement of Horizontal Axis Wind Turbines Using Bioinspired Airfoils: A CFD Study

This research investigates the performance implications of employing a bioinspired airfoil (seagull’s wing cross-section) in horizontal-axis wind turbines. Specifically, we replaced the S809 airfoil from NREL Phase VI with an airfoil modeled after seagull wings. Initially, we calibrated four coefficients of the GEKO turbulence model for both the S809 and the bioinspired airfoil, utilizing experimental data. Subsequently, using the calibrated generalized k-ω (GEKO) model, we conducted a comparative analysis between the S809 and the seagull airfoils, revealing the considerable superiority of the seagull airfoil in terms of lift and drag coefficients. Furthermore, we numerically simulated the original NREL Phase VI turbine and a modified version where the S809 airfoil was replaced with the seagull airfoil using 3D computational fluid dynamics (CFD) with the airfoil-based-calibrated GEKO turbulence model. This investigation spanned a wide range of air speeds, including 7 m/s, 13 m/s, and 25 m/s. At these wind speeds, we observed a substantial increase in turbine power generation, with enhancements of 47.2%, 204.4%, and 103.9%, respectively. This study underscores the significant influence of nature’s designs in advancing energy extraction within industries, particularly within the wind energy sector.

Predictive Torque Control of the Vehicle’s Permanent-Magnet Synchronous-Motor Model Based on Multi-Objective Sorting

The permanent-magnet synchronous motor (PMSM), with the advantages of low energy consumption and stable operation, is considered a green power source to replace gasoline engines. Motor control is the core problem of the electric-drive system, so it is important to study the high-performance motor control algorithm. The traditional PMSM control strategy has problems such as torque pulsation, large overshoot, and parameters which are not easy to adjust. This work proposes a new model-predictive torque control (MPTC) based on multi-objective ranking for these issues. The Romberg observer was utilized to accurately estimate motor flux and torque across a wide range of speeds and ensure optimal performance of the MPTC. The optional voltage vectors were classified using graph theory. The model’s cost function was optimized and the control delay caused by hardware processing was compensated by a modified Euler method. A multi-objective ranking method was used to avoid the offline selection of MPTC weight coefficients. Additionally, one ranking method was used to reduce the complexity of the algorithm for multiple objectives. Based on the simulation results, the newly proposed MPTC method, when compared with traditional approaches, reduced the total harmonic distortion from 2.78% to 2.26%. Torque ripple decreased by approximately 58.4%, and the switching frequency was reduced by 3.05%, lowering the inverter’s switching losses. Therefore, the newly proposed MPTC had faster torque response, reduced computation time, and less torque pulsation, which further improved the dynamic performance of the permanent-magnet synchronous motor.

Fault Diagnosis of PMSMs Based on Image Features of Multi-Sensor Fusion.

Permanent magnet synchronous motors (PMSMs) are extensively utilized in production and manufacturing fields due to their wide speed range, high output torque, fast speed response, small size and light weight. PMSMs are susceptible to inter-turn short circuit faults, demagnetization faults, bearing faults, and other faults arising from irregular vibrations and frequent start-brake cycles. While fault diagnosis for PMSMs offers an effective means to enhance operational efficiency, the multi-sensor information fusion is often overlooked. In industrial production processes, the collected data inevitably suffers from noise contamination, which can adversely impact diagnostic outcomes. To enhance the robustness of diagnostic methods in noisy environments and mitigate the risk of overfitting, a PMSM fault diagnosis method based on image features of multi-sensor fusion is proposed. Firstly, the vibration acceleration signals of the PMSM at different positions were acquired. Then, the newly designed multi-signal Gramian Angular Difference Fields (MGADF) method combines sensor signals from three different installation locations into a single image. Next, the multi-texture features are fused to extract the features of the image. Various machine models are compared in the fault feature learning and classification, and the results show that the proposed diagnostic method has good diagnostic accuracy and robustness, with an average diagnostic accuracy of 99.54% and a standard deviation of accuracy of 0.19. It has excellent performance even in noisy environments. The method is non-invasive and can be extended and applied to the condition monitoring and diagnosis of industrial motors.

A Theoretical Approach in the Design of Single Frame 28 V DC and 270 V DC Dual Voltage Generator

Armored Fighting Vehicles (AFVs) generally operate with a 28 V DC electrical system. However, the demand for electrical power in AFVs has exceeded the capabilities of the existing 28V system. The additional load growth necessitates larger wire sizes, which adds extra weight and cost to the vehicle. Introducing a dual-bus architecture (28 V DC and 270 V DC) can lead to the efficient operation of the electrical system while meeting future demand. This paper presents the design of a Brushless Direct Current (BLDC) Dual Voltage Generator (DVG), which simultaneously outputs two voltages (28 V DC & 270 V DC) from a single frame across a wide operational speed range. The design process includes a detailed description of the individual stages, accompanied by analytical parameters and software-generated results. The modeling and analysis of the generator were carried out using Motorsolve design software. The obtained results are presented and thoroughly discussed in this paper.

Direct wind-powered vertical axis brackish water desalination system

The supply of freshwater based on wind-powered desalination is technically feasible, but energetic losses associated with conventional systems necessitate new approaches. This study explores a direct wind-powered desalination (D-WPD) system using a small-scale vertical axis wind turbine (VAWT) for reverse osmosis via a high-pressure pump without electricity generation or a system controller. A comprehensive parametric study examined the effects of feed water salinity, loading, and wind speed on the system's performance, demonstrating high efficiency under various operating conditions. A stand-alone system demonstrated operation at effectively constant system efficiency, approximately 13.5 %, and low specific energy consumption for a wide range of wind speeds and salinities. Despite the turbine's small projected area of 0.8 m2, the D-WPD system yielded a daily permeate production of up to 0.6 m3/day at an average wind speed of 6 m/s. The D-WPD system surpassed previous wind-powered desalination studies in terms of specific energy consumption, relative efficiency, and relative desalination capacity. Leveraging the environmental benefits of the slow-spinning VAWT, this D-WPD offers a cost-effective off-grid solution for small-scale desalination.

An ultra-compact lightweight electromagnetic generator enhanced with Halbach magnet array and printed triphase windings

Electromagnetic generator (EMG) plays a pivotal role in in-situ power supply for low-power electronics. However, a major challenge associated with EMGs is the limited power density. To address this issue, various strategies have been proposed, including magnetic field augmentation of magnets, magnetic flux variation rate escalation at the coil, and structural miniaturization. In this study, we present an innovative ultra-compact electromagnetic generator (UL-EMG) in light weight that integrates the Halbach magnet arrays and printed circuit board (PCB) technologies. The UL-EMG incorporates a 12-layer printed triphase windings into its PCB stator, thereby upgrading both device compactness and output performance. To assess the performance of the UL-EMG, comprehensive bench tests were conducted. Interestingly, results indicate that at a low rotational speed of 200 rpm, the UL-EMG achieved a peak AC output power and power density of 54.9 mW and 1.25 kW/m3, respectively, representing a 22-fold expansion compared to conventional EMGs. Moreover, the UL-EMG exhibited exceptional output characteristics across a wide range of rotational speeds, significantly bolstering its capacity to drive various low-power electrical appliances. This study paves a novel path for heightening the power density of EMGs and highlights the promising application prospects of compact EMGs in in-situ power supply advancement.

DESIGN OF BLDC MOTOR BASED POSITION CONTROL DRIVE

The objective of this work is to analyse an accurate position control of the BLDC motor using Field Oriented Control (FOC) algorithm. The BLDC motor, owing to its operational principle, boasts faster responses and higher torque, along with reduced noise, fewer spark-related issues, and lower maintenance requirements than classical DC motors. Field-Oriented Control (FOC) is an advanced control algorithm initially developed and utilized for induction and synchronous motor drives. By implementing a suitable coordinate system transformation, it becomes feasible to autonomously regulate the machine's flux and torque, akin to controlling a DC motor. To control its position accurately, you need to manipulate the stator currents and voltages. The FOC, also known as vector control, is a sophisticated control algorithm used to control BLDC motors. Field- Oriented Control (FOC) allows for the individualistic control of torque and flux. It offers a rapid dynamic response, exceeding the demands of applications such as washing machines. FOC eliminates torque ripple and enables precise motor control, delivering smooth and accurate performance across a wide range of speeds. In this project we use the FOC algorithm to identify the position control of BLDC motor. FOC delivers superior dynamic response in contrast to traditional control techniques. After performing the circuit in MATLAB and stimulating the circuit Analyze a waveform/ output. Before implementing the control system in a real BLDC motor, it is essential to simulate and test it thoroughly. Tools like MATLAB/Simulink are often used for simulation. KEYWORDS: BLDC; FOC; Hall effect sensor; Motor; Position

A Two-Step Continuous-Control-Set MPC for Modular Multilevel Converters Operating With Variable Output Voltage and Frequency

This paper presents a new enhanced single-stage two-step Continuous Control Set Model Predictive Control (CCS-MPC) algorithm, for Modular Multilevel Converters (MMCs) operating with variable output frequency at the AC port. The proposed two-step CCS-MPC allows the implementation of feed-forward compensation of the one-step ahead perturbations at the AC side, using an algorithm based on the Moore-Penrose pseudoinverse matrix. Limitations of the current and voltages in the MMC clusters are implemented to avoid overmodulation and overcurrents, being the solution of the constrained CCS-MPC online solved using the active-set method. Without losing generality, the experimental validation of the single-stage CCS-MPC is performed using an 18-cell MMC prototype, driving a 7.5 kW cage induction machine operating in a wide speed range. A dSPACE MicroLabBox platform is used to control the MMC-based drive by implementing the CCS-MPC algorithm, the modulation stage and the active-set method. It is experimentally demonstrated that the compensation of the low-frequency perturbations allows a considerable reduction in the required circulating currents at the low-frequency operation of the drive. Reduction in the capacitor voltage ripple, improved efficiency, and a smaller Total Harmonic Distortion (THD) in the output currents are also achieved with the proposed single-stage two-step CCS-MPC.