Utilizing furfurylated veneers to improve the quality of plywood has not been extensively studied before. This study investigated the characteristics of plywood made from furfurylated rubberwood (Hevea brasiliensis) veneers at various modification levels. Rubberwood veneers were first impregnated with furfuryl alcohol (FA) at different concentrations (40%, 70%, and 100%) with 3% citric acid as a catalyst for FA polymerization at 103 °C. The weight percent gain (WPG), dynamic mechanical analysis (DMA), and functional groups of the furfurylated veneers were analyzed. The furfurylated veneers were then used to form three layers of plywood using either polyurethane (PU) or epoxy resin as the adhesive. Various physical, mechanical, and morphological properties of the furfurylated plywood were characterized. The WPG of the veneers impregnated with 40%, 70%, and 100% FA were on average 32.2%, 54.1%, and 67.9%, respectively. DMA and ATR-FTIR analyses revealed differences between the control veneers and the furfurylated veneers. Furfurylation slightly decreased the bonding strength of PU-bonded plywood at 100% FA, while the epoxy-bonded plywood remained unchanged at all FA concentrations. Furfurylation reduced the delamination values of plywood, particularly for treatments with 40% and 100% FA. Moreover, the use of 100% FA reduced the thickness swelling, water absorption, and leaching values of the plywood after seven days of water immersion by 43.6%, 73.9%, and 73.8% with PU adhesive, and by 85.7%, 69.6%, and 80.2% with epoxy adhesive, respectively. The formation of furfurylated plywood in this study opens potential opportunities for using low-quality veneers from fast-growing wood species as substitutes for high-quality veneers from natural forests.
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