Protonic ceramic fuel cells (PCFCs) are expected to gain significant advantage from the use of Co-free cathodes. This shift can lead to reduced manufacturing costs and enhance durability performance. In our previous study, the investigation compared the power generation characteristics of PCFCs with BaZr0.8Yb0.2O3-δ (BZYb) electrolytes utilizing cathodes composed of La0.6Sr0.4FeO3-δ (LSF) as a Co-free cathode material and La0.6Sr0.4CoO3-δ (LSC) or La0.6Sr0.4Co0.2Fe0.8O3-δ (LSCF) as Co-containing cathode materials composited with BZYb. Consequently, the PCFC with an LSF-BZYb cathode exhibited lower performance compared to the PCFCs with LSC-BZYb and LSCF-BZYb cathodes due to the higher electrode polarization resistance.In this study, the challenges associated with achieving high-performance Co-free cathodes that can match the performance of Co-containing cathodes are presented, along with the mechanism to enhance performance. To improve performance, the use of La0.65Ca0.35FeO3-δ (LCaF), as a Co-free cathode, in addition to LSF, which has been reported to demonstrate high performance in SOFCs, was explored. Additionally, LCaF was composited with BaCe0.7Zr0.1Y0.1Yb0.1O3-δ (BCZYYb), known for its higher proton conductivity and easier sinterability than BZYb.When comparing the power generation characteristics of PCFCs with LCaF-BZYb and LSF-BZYb cathodes, the PCFC with LCaF-BZYb cathode exhibited higher ohmic and electrode polarization resistances. These results were attributed to weak adhesion between the electrolyte and cathode, resulting in lower performance than the PCFC with LSF-BZYb cathode.Furthermore, when comparing the power generation characteristic of the PCFC with a composite cathode of LCaF and BCZYYb with the LCaF-BZYb cathode, the ohmic and electrode polarization resistances were significantly lower. This improvement was attributed to the advanced sintering of BCZYYb and the connected percolation of the proton-conducting network. Consequently, the performance of the PCFC with the LCaF-BCZYYb cathode surpassed that of the LCaF-BZYb cathode and was comparable to Co-containing cathodes such as LSC-BCZYYb cathode.In conclusion, for Co-free cathodes in PCFCs, it is crucial to composite them with proton conductors possessing better sinterability, such as BCZYYb, to achieve higher performance.Acknowledgements: This work is based on the results obtained from a project (JPNP20003) commissioned by the New Energy and Industrial Technology Development Organization (NEDO), Japan.
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