The pulp and paper (P&P) industries are classified among the water-intensitive industries. In this work, implementation of the Water Closed-Loop System (WCLS) in a P&P factory to reduce water consumption and wastewater generation was reported. First, the water and steam network of the mill was synthesized, and water sinks and sources along with their flowrates were identified. The key pollutants, including chemical oxygen demand (COD), total suspended solids (TSS), and total dissolved solids (TDS), were pinpointed and acceptable levels for water sinks were acquired. In the second step, by using water pinch analysis with the direct-reuse approach, each limiting pollutant was investigated, and the maximum reduction in freshwater consumption equal to 36.9 % was obtained by considering TSS as the only pollutant. The minimum potential for reducing water consumption belonged to COD (4.0 %) and TDS (18.9 %). In the regeneration-reuse approach, the incomplete performance of the mill's treatment plant in removing COD and TDS resulted in no improvement in the results of the previous step. In the case of TSS alone, the reduction in freshwater consumption increased to 93.3 %. Mathematical optimization was used to study all limiting contaminants simultaneously. The direct-reuse approach achieved a 4.0 % reduction in water consumption, while the regeneration-reuse did not change water consumption compared to the direct-reuse approach, emphasizing the incomplete operation of the treatment plant. Finally, the output contaminants levels of a hypothetical decentralized and modified existing treatment plant were estimated using literature. In this case, the freshwater consumption of the mill declined by 93 %.
Read full abstract