A new analytical technique has been developed for determination of metallic impurities on and in wafers using LA-GED-MSAG-ICP-MS. Up to 300 mm wafer can be analyzed directly without using a small enclosed chamber. Particles generated by a femto-second laser ablation were aspirated together with particle free clean air by an ejector and introduced to the ICP-MS (Inductively Coupled Plasma Mass Spectrometry) via GED (Gas Exchange Device). Particles in air could not be introduced to the plasma of ICP-MS directly because the Ar plasma could not be sustained when air was introduced. The GED exchanged air with Ar efficiently (> 99.98%), the particles came out from GED in Ar gas stream that could be introduced to the plasma of ICP-MS. For quantitation of LA-ICP-MS, MSAG (Metal Standard Aerosol Generation) was used. MSAG could introduce nearly a 100% of aqueous multi-element standard solution to the plasma of ICP-MS, which allowed precise quantitation using the method of standard addition while ablating wafer samples. The technique was used for the following applications:- Metallic contamination mapping of a wafer. Multiple spots (1 cm2/spot) of 300 mm wafer were laser ablated and analyzed by ICP-MS as shown in Fig.1. E6 - E7 atoms/cm2 of detection limit was obtained. The conventional VPD-ICP-MS technique uses a 1 mL scan solution to collect metallic impurities on an entire wafer surface of 300 mm wafer, and the collected solution is analyzed by ICP-MS giving E6 - E7 atoms/cm2 detection limit. It was impossible to get the contamination mapping information at such a low concentration. TRXRF has also been commonly used for the same purpose, but the detection limit is E10 - 12 atoms/cm2.- Particle measurement on a wafer. A spike recovery test of 20 and 50 nm Au nano-particle standard on Si wafer was performed, and individual nano-particle signals were detected by ICP-MS. The number of Au particle recovery was more than 85%. 200 nm SiO2 particles on Si wafer were also detected after the optimization of laser parameters.- Metallic contamination mapping on a wafer bevel. Several metallic contaminants were detected at certain spots of bevel, and E4 atoms of spot contamination could be detected.- Depth profile analysis of an ion implanted wafer. The laser ablation was performed on the same area repeatedly and the profile of As ion implanted wafer could be carried out in atmospheric pressure. This technique was also used for analysis of multi-layer film wafers.This paper explains how the new technique overcame the issues of the conventional LA-ICP-MS technique; why an entire wafer could not be analyzed and why an accurate quantitative analysis was impossible. Figure 1
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