Micro-scale structural polymer membranes with desired mechanical properties, such as modulus and stretchability, have extensive applications in repair scaffolds, stretchable electronic devices, etc., yet how to achieve the simultaneous tunability of high modulus (MPa-level) and excellent resilience in micron-scale polymer membrane remains challenge. In this work, based on the material-structure integrated design aided by mechanical modeling and photolithograph, a micro-scale-structured solid-state lithography polyurethane-urea (UVSLPU) membrane has been fabricated, achieving a wide range of controllability on elastic modulus of 25-55 MPa and stretchability of 2.7-7.6 by simultaneously controlling the exposure time and area. Based on the physical mechanism of solid-state lithography, a novel visco-hyperelastic constitutive model is developed to facilitate the quantitative tunning of the mechanical property of UVSLPU. According to the microstructure analysis, the model decomposes the free energy of UVSLPU into three components, including crosslinked network, free chains as well as dangling chains, and describes the influence of exposure time on their nonlinear evolutions through increasing chain density and reducing the number of Kuhn monomers per chain. The proposed model is validated through uniaxial tensile tests conducted at different strain rates and exposure conditions, and reveals the significant contribution of crosslinks and free chains in enhancing the modulus over exposure time. Then, by integrating constitutive modeling and spatiotemporal controllable photolithograph, the design and manufacture for the micro-scale-structured UVSLPU membrane achieving increasing stiffness without losing the stretchability is realized by precisely controlling the exposure area. This work offers a novel and efficient approach for the design and manufacture of micro-scale-structured membranes with desired mechanical properties.
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