Variable Thickness Research Articles

Variations of Heat Flux and Elastic Thickness of Mercury From 3‐D Thermal Evolution Modeling

AbstractMercury's low obliquity and 3:2 spin‐orbit resonance create a surface temperature distribution with large latitudinal and longitudinal variations. These propagate via thermal conduction through the thin silicate shell influencing the interior temperature distribution. We use 3‐D thermal evolution models to investigate the effects of lateral variations of surface temperature and crustal thickness on the surface and core‐mantle boundary (CMB) heat fluxes, and elastic thickness distribution. Surface temperature variations cause a long‐wavelength perturbation of the heat fluxes, as well as of the elastic lithosphere thickness, while variations in crustal thickness affect these quantities at small spatial scales. Like the surface temperature, the present‐day CMB heat flux pattern is characterized primarily by spherical harmonics of degrees two and four, which could affect dynamo generation. Placing robust constraints on the thermal evolution based on the available estimates of the age and thickness of the elastic lithosphere remains challenging due to their large uncertainties.

Guided wave multi-frequency damage imaging method of aero-engine blades

The intricate structural characteristics and anisotropic material properties of aero-engine blades pose challenges to accurate damage detection of guided waves. This research introduces a multi-frequency damage imaging method for blades. By accounting for the curved propagation path resulting from thickness variations, this method enhances the precision of damage localization. The material anisotropy contributes to frequency-dependent velocity anisotropy. Damage locus identified through echo times at different frequencies converges solely at the damage site, reducing the sensor count required in the detection system. Experimental validation of curved propagation path and frequency-dependent velocity anisotropy in a blade is conducted. Damage localization within the blade is successfully achieved with only two sensors. The imaging results of the multi-frequency imaging method, exhibit the capability to diminish sensor requirements while enhancing imaging accuracy. This method holds promise for real-time monitoring of composite materials with variable thickness.

Creep stress analysis of functionally graded transversely isotropic piezoelectric disc with variable thickness under rotation

Materials exhibiting different piezoelectric properties throughout their volume are referred to as functionally graded piezoelectric materials (FGPM). Due to their graded composition, the characteristics of these materials can be customized to fit particular needs in a variety of applications. Functionally graded piezoelectric materials are beneficial in many technical applications because of their versatility that enables increased performance, efficiency, and adaptability in a variety of disciplines. The objective of the current study is to analyse creep stresses in an annular disc composed of transversely isotropic, functionally graded piezoelectric material with varying thickness parameters. Creep stresses are evaluated analytically using the approach of Seth's transition theory. By using the stress-strain relations, the equations for mechanical stresses and electrical displacement are determined. Substituting these relations into the equilibrium equation a nonlinear differential equation is obtained. The findings are presented both numerically and graphically, demonstrating how the thickness parameter affects the circumferential stresses in the intermediate surface of the rotating disc. The disc made of transversely isotropic piezoelectric material PZT-4 exhibits higher creep stresses than other materials under consideration according to all of the numerical discussions and calculations. This work may provide an effective methodology for the analysis of functionally graded piezoelectric rotating discs and contribute to theoretical research and engineering applications.

A constitutive model based on energy density for power-law variable thickness plates and its application

Variable thickness plates are relatively common structure in large-scale transportation equipment such as aerospace and ships. Due to their high running speed and large structural dimensions, such structures are usually induced high-frequency severe vibrations, which likely lead to structural damage. Therefore, it is crucial to accurately predict the high-frequency dynamic response characteristics during the structural design phase. The energy finite element method (EFEM) is a powerful tool for predicting high-frequency dynamic response. But, in recent EFEM for variable thickness plates, an approximate method (AEFEM) using a large number of constant thickness plate elements to approximate variable thickness plates is used. Due to that AEFEM is based on the constitutive equation for constant thickness plate, it will be imprecise and time-consuming. Aiming at power-law variable thickness plates, the constitutive equation based on energy density is derived and the finite element discrete scheme of the constitutive equation was studied. In this way, the precise new EFEM (NEFEM) for variable thickness plates was established. In addition, the dynamic response of a variable thickness plate was predicted by NEFEM presented and finite element method (FEM) respectively. The results are consistent. It is shown that the constitutive model presented is reliable and time-saving. Comparison of the results from AEFEM, the NEFEM can get more accurate results with fewer elements. The NEFEM based on the constitutive model presented can be used to predict precisely the high-frequency dynamic response for power-law variable thickness plates.

Arctic and Antarctic Sea Ice Thickness and Volume Changes From Observations Between 1994 and 2023

AbstractBoth Arctic and Antarctic sea ice are affected by climate change. While Arctic sea ice has been declining for several decades, Antarctic sea ice extent slowly increased until 2015, followed by a sharp drop in 2016. Quantifying sea ice changes is essential to assess their impacts on the ocean, atmosphere, ecosystems and Arctic communities. In this study, we combine sea ice thickness estimates from four satellite radar altimeters to derive the longest time series of homogeneous sea ice thickness for both hemispheres over 30 years (1994–2023). The record supports the rapid loss of sea ice in the Arctic for each month of the year and the heterogeneous changes in sea ice thickness in the Antarctic. The study confirms that most of the volume variability is due to the thickness variability, which holds true for both hemispheres. The sea ice thickness time series presented here offer new insights for models, in particular the possibility to evaluate sea ice reanalyses and to initialize forecasts, especially in the Antarctic, where the data set presented here has no equivalent in terms of spatial and temporal coverage.

Depicting Permian to Triassic thickness variation of the Kunlun-Qaidam Continental Arc: Implication for tectonic evolution of the South Kunlun Ocean

Depicting Permian to Triassic thickness variation of the Kunlun-Qaidam Continental Arc: Implication for tectonic evolution of the South Kunlun Ocean

Facile synthesis of GexSiO(1-x) alloys as a superior anode enables high-energy lithium-ion batteries

The large-scale development of low-cost silicon monoxide (SiO) anode is limited due to its low initial Coulombic efficiency (ICE) and poor cycle stability. Herein, the GexSiO(1-x) (0<x<1) composite anode has been facile synthesized by introducing germanium (Ge) atoms disrupted the structure of SiO matrix, which exhibits superior lithium storage performance. In particular, the optimized Ge0.5SiO0.5 electrode with nanoscale dispersion shows a high ICE of 80.2 % and a reversible capacity of 673.9 mAh g−1 after 100 cycles. To evaluate the effect of the Ge addition on the electrochemical properties, the lithium storage behaviors and structural evolution of the GexSiO(1-x) electrodes are investigated systematically. The in-situ electrochemical dilatometry reveals that the Ge0.5SiO0.5 electrode displays a better reversible thickness variation during cycling process. Density functional theory (DFT) calculation demonstrates that the SiGe domain can accommodate the volume expansion of Si and Ge domains. Moreover, the relationships between the electrochemical performance and morphology evolution demonstrate that the disordered structure and nanoscale distribution of Ge0.5SiO0.5 electrodes are the main reasons for improving ICE and cycle stability. This work provides a commercially available synthetic route for the design of advanced anode materials for large-scale energy storage applications.

Optimizing performance of hybrid fiber reinforced overwrapped pressure vessel

Composite overwrapped pressure vessels (COPVs) offer significant weight advantages over traditional all-metal vessels particularly in industries like aerospace, automotive and pharmaceutical, but pose unique challenges in mechanical design, fabrication, and testing. Despite their benefits, COPVs are susceptible to stress rupture failure, which can lead to catastrophic consequences during operation. This failure mode is not fully understood, with burst pressure-induced extreme stress concentrations and dynamic loading primarily contributing to rapid deformation and strain. To address these concerns, a comprehensive investigation was conducted, focusing on optimizing and examining the effects of optimum winding angle and lay-up pattern configuration on burst pressure in vessels under internal pressure. Finite element modeling analyzed the burst pressure behavior of COPVs with a 4 mm thick aluminum core cylinder and varying layers of carbon/fiber epoxy, each with a constant thickness. ABAQUS composite modeler generated 18 COPV models with carbon fiber/epoxy plies, ensuring uniform thicknesses while exploring different fiber orientations. The effects of ply stacking sequence were analyzed through finite element analysis for all models, comprising varying layers with uniform thicknesses. Attention was paid to failure criteria, methodically evaluating the burst strength of the Al/CFRPC COPVs This exhaustive analysis yielded an optimal COPV design profile characterized by a precisely calibrated ply stacking sequence of [24.50, −24.50] PP winding pattern and six (6) arranged layers. The stress-strain distribution analysis of the Composite Overwrapped Pressure Vessel (COPV) revealed both a uniform distribution of stress across its surface and extreme stress concentration, particularly peaking towards the polar boss region. This concentration is discernible due to variations in ply thickness induced by the overwrapped fiber orientation. This investigation provides valuable insights for optimizing COPV design and enhancing its performance and reliability in various applications.

Enhanced Fatigue Crack Detection in Complex Structure with Large Cutout Using Nonlinear Lamb Wave.

The large cutout structure is a key component in the bottom skin of an airplane wing, and is susceptible to developing fatigue cracks under service loads. Early fatigue crack detection is crucial to ensure structural safety and reduce maintenance costs. Nonlinear Lamb wave techniques show significant potential in microcrack monitoring. However, nonlinear components are often relatively weak. In addition, a large cutout structure introduces complex boundary conditions for Lamb wave propagation, making nonlinear Lamb wave monitoring more challenging. This article proposes an integrated data processing method, combining phase inversion with continuous wavelet transform (CWT) to enhance crack detection in complex structures, with phase-velocity desynchronization adopted to suppress the material nonlinearity. Experiments on a large cutout aluminum alloy plate with thickness variations were conducted to validate the proposed method, and the results demonstrated its effectiveness in detecting fatigue cracks. Furthermore, this study found that nonlinear components are more effective than linear components in monitoring closed cracks.

E-Brachy: New dosimetry package for electronic brachytherapy sources.

Large reported variability in the material composition and geometrical components of the Xoft electronic high-dose-rate brachytherapy Causes inter-source discrepancy in the source output. This variability is due to the manual manufacturing and assembly of thesources. This study aimed to develop a dosimetry software tool called E-Brachy to characterize the Xoft source and quantify the discrepancies in its photon spectrum and dosimetricproperties. E-Brachy is based on the Geant4 Monte Carlo toolkit and consists of two parts. In part one, the geometry and material composition for the source received in the computer-aided design format from the vendor were converted to the geometry description markup language format using the GUIMesh Python tool and integrated into the E-Brachy software. There was a large variation in material composition and thickness for some of the tube components. The simulation started from electrons and resulted in x-ray generations in the anode region. Multithreading, a track length estimation, and the uniform bremsstrahlung splitting variance reduction techniques were used to decrease the simulation time and increase the x-ray production. The photon energy, position, and momentum were saved into a phase space file as the photon exited the source, but before interacting with the external environment. The obtained x-ray energy spectrum was compared with measurements from the National Institute of Standards and Technology (NIST). In part two, by sampling from the generated photons, the dose rates and dosimetric parameters according to the TG-43 protocol were calculated for model S7500 and compared to the ones previously calculated for model S700 source, which were deemed identical by themanufacturer. The material composition that resulted in the most similar spectrum as the measured NIST spectrum with Pearson's correlation coefficient of 0.99 and a calculated Euclidean difference of keV was chosen for further dosimetric analysis of the model S7500 source. Characteristic peaks showed the presence of tungsten, yttrium, and silver in the source components. Differences in dose rates between the two source models surpassed 20% for polar angles , reaching a peak at cm and . The differences in the radial dose function values were within 5%. The relative difference in percentage between the anisotropy function values of the two models was closer to 0 for smaller values, but at higher polar angles, they increased to 300%. A software package called E-Brachy was successfully developed for the characterization and dosimetry of Xoft electronic brachytherapy sources. E-Brachy can be combined with spectral measurements to investigate the inter- and intra-source variability. The software package was tested by comparing the simulated spectra from the S7500 Xoft source model with NIST measurements and its TG-43 parameters with the S700 model. The TG-43 parameters between the two sources significantly exceed the recommendations ofTG-56.

Subsurface basement structures of the Usangu basin, East African rift system, with implications for basin structural configuration and hydrocarbon potential

The Usangu basin is a rift basin developed along the Eastern arm of the East African rift system trending in the NE-SW direction. Although the general structures of the basin have been well studied, the structural configuration of the basin and the spatial and depth variations of sediment thickness are still not well known. This study investigates the structures related basement configuration and the variation of sediment thickness within the basin using the Shuttle Radar Topography Mission (SRTM) Digital Elevation Model (DEM), aeromagnetic and gravity data. Results from DEM data indicate a few lineaments on the basin flanks representing the Usangu and Chimala border faults with no structures in the central part of the basin. The aeromagnetic and gravity data highlight three sets of normal and strike-slip faults, most of which trend NE-SW and others NNE-SSW, while a few trends WNW-ESE or NW-SE. Structures on the southwest of the basin reveal complex patterns attributed to the concentration of important tectonic and seismic activities in the study area. The Euler deconvolution and gravity models used to calculate the depth to the basement show that the basement is shallow in the north and south to southwest, and the basin deepens in the northeastern, northwestern and western parts. The findings also reveal that the basin has two grabens, troughs, depression and intrabasinal basement trending in the same direction as the basin configuration. The general thickness of sediments filling the basin ranges from 3 to 4.5 km, with the maximum accumulation of sediments reaching up to 4.8 km in the two depocenters at the south and southwest of the basin. The depth range of the sediments obtained implies that the basin has potential for hydrocarbon exploration with the possibility of natural gas occurrence.

Comparative Study of Current-Induced Torque in Cr/CoFeB/MgO and W/CoFeB/MgO.

Orbital torque (OT) in magnetic heterostructures has been actively discussed in terms of its actual existence and usefulness in comparison to the spin-orbit torque (SOT) that shows promise for next-generation magnetoresistive random access memories. The objectives of this study are 2-fold: (i) making an apples-to-apples comparison in two representative stacks where OT and SOT are expected to dominate and (ii) examining the potential emergence of OT in archetypal SOT stacks. Cr/CoFeB/MgO and W/CoFeB/MgO are chosen as the OT- and SOT-dominant systems, respectively. Systematic variations in each layer's thicknesses reveal that (i) Cr/CoFeB/MgO exhibits substantial torque comparable to or even exceeding that of the W/CoFeB/MgO stack when Cr and CoFeB layers are especially thick and (ii) the torque in W/CoFeB/MgO changes sign with increasing W and CoFeB thicknesses, suggesting a crossover of the dominant mechanism from SOT to OT. The findings clarify the opportunities and challenges of devices leveraging SOT and OT.

Effect of Occlusal and Axial Thickness on the Fracture Load of Implant-Supported Monolithic Zirconia Crowns.

To evaluate the fracture load of monolithic zirconia crowns with implant screw holes, focusing on variations in occlusal and axial thicknesses, and to assess the interaction between these variables. Six different prostheses were designed using CAD software, varying in occlusal thickness (0.5 mm, 1.0 mm) and axial thickness (0.4 mm, 0.8 mm, 1.2 mm) based on the height and thickness differences of the titanium implant abutment. Twelve specimens per design were created by milling zirconia blocks and titanium abutments. These specimens were cemented with resin and subjected to thermomechanical aging (50 N, 200,000 cycles, 5°C-55°C, 30 seconds dwell time) using a chewing simulator. Static loading was applied using a universal testing machine at a rate of 0.5 mm/min until fracture occurred, and the load value (N) at the moment of the initial fracture was recorded. Fracture pattern and surface analyses were performed. Statistical analyses included two-way analysis of variance, Tukey HSD test, multiple regression analysis, and Fisher's exact test. Both occlusal and axial thicknesses significantly influenced the fracture load (P < .05), with a significant interaction between them (P < .05). An occlusal thickness of 1.0 mm exhibited a significantly higher fracture load compared to 0.5 mm (P < .05). An axial thickness of 1.2 mm showed a significantly higher fracture load compared to 0.4 mm and 0.8 mm (P < .05). The difference in axial thickness between 0.8 mm and 1.2 mm had a more substantial impact on fracture load than the difference in occlusal thickness between 0.5 mm and 1.0 mm (P < .05). Fractographic analysis showed that the thin axial wall exhibited twist hackles without involvement of the crown margin, whereas the thick axial wall exhibited no hackles and a more catastrophic failure involving the crown margin. For monolithic zirconia crowns with implant screw holes, when sufficient occlusal thickness cannot be achieved, an axial thickness of at least 1.2 mm is recommended to ensure higher fracture resistance.

Morphospace of lanternfish larvae and their interplay with oceanographic conditions from the southeastern Pacific Ocean

Lanternfish larval morphology is highly variable probably due to their adaptations to highly variable environmental conditions throughout ontogeny. To study the morphological variability of the larval stage of lanternfishes, samples were collected from the southeast Pacific Ocean between 2014 and 2022. Of the 24 species, nine belonged to the subfamily Lampanyctinae, two to the subfamily Diaphinae, one to the subfamily Notolychinae, one to the subfamily Gymnoscopelinae and 11 to the subfamily Myctophinae. A principal component analysis indicated the presence of body shapes varying from a slender and curved body, and upper jaw oriented downwards, with relatively rounded eyes, to taxa with robust bodies, particularly both the head and trunk, and elongated eyes in a dorsal-ventral plane (PC1 33%). Also, specimens varied from having short jaw, short snout, and slender body, to specimens with larger jaw (reaching behind the eye) and taller snout and trunk (PC2, 23%). Allometric effects were related to variations in body curvature and thickness (Diaphus theta, 12.9%), the curvature of the body and position of the eyes (Lampanyctodes hectoris, 25.1%), lengthening of the jaw and increase in eye size (Diogenichthys atlanticus, 24.6%), and a narrower body and smaller eyes (Hygophum bruuni, 20.5%). Four of the five subfamilies showed covariation between morphometrics and environmental conditions. Diaphinae, Gymnoscopelinae and Lampanyctinae body shape covaried with mean sea temperature of the water column, while Myctophinae larval shape covaried with mean salinity. In conclusion, this study quantifies shape variations during early lanternfish ontogeny from the southeastern Pacific Ocean, identifying main differences and allometric changes between the subfamilies belonging to Myctophidae, with a covariation between the shape of most lanternfish larvae and the environmental conditions experienced by myctophid early stages.

Modal analysis of plates resting on elastic foundation based on the first-order shear deformation theory and finite element method

This paper investigates the free vibration characteristics of plate structures supported by a Pasternak elastic foundation, utilizing the first-order shear deformation theory (FSDT). FSDT simplifies the plate theory by considering only first-order shear deformation, enhancing formulation simplicity. Additionally, employing plate theory reduces computational complexity, as 2D models entail fewer degrees of freedom compared to their 3D counterparts. The finite element method (FEM) with 8-node quadrilateral element is employed for computational analysis, implemented using MATLAB. First, a comparison is made with some existing data to show the accuracy and reliability of the research. Numerical examples are then presented of the influence of the effects of thickness variation, foundation parameters and boundary conditions on frequency are investigated. The results show that the method converges very fast and reliability when compared to other research findings. The results of the research can be applied to many different engineering applications related to plates resting on elastic foundation.

Saturation Mobility of 100 cm2 V-1 s-1 in ZnO Thin-Film Transistors through Quantum Confinement by a Nanoscale In2O3 Interlayer Using Spray Pyrolysis.

In this study, we present a comprehensive study on the fabrication and characterization of heterojunction In2O3/ZnO thin-film transistors (TFTs) aimed at exploiting the quantum confinement effect to enhance device performance. By systematically optimizing the thickness of the crystalline In2O3 (c-In2O3) layer to create a narrow quantum well, we observed a significant increase in saturation mobility (μSAT) from 12.76 to 97.37 cm2 V-1 s-1. This enhancement, attributed to quantum confinement, was achieved through the deposition of a 3 nm c-In2O3 semiconductor via spray pyrolysis. Various In2O3 layer thicknesses (2-5 nm) were obtained by adjusting precursor solution concentration, flow rate, and number of spray cycles. Post annealing treatments were employed to reduce the defects at the interface and within the oxide film, enhancing device stability and performance. Transmission electron microscopy (TEM) confirmed the uniformity of the c-In2O3 film thickness, while variations in thickness significantly influenced TFT performance, particularly the turn-on voltage (VGS) due to changes in the carrier concentration. Ultraviolet photoelectron spectroscopy (UPS) and X-ray photoelectron spectroscopy (XPS) supported the formation of a potential well with a two-dimensional electron gas (2DEG). The study of single and multiple superlattice structures of consecutive c-In2O3 and c-ZnO layers provided insights into the effects of multiple quantum wells on the TFT performance. This research presents an advanced approach to TFT optimization, highlighting high reliability, and environmental and bias stabilities. These lead to enhanced mobility and performance uniformity through the precise control of c-In2O3 layer thickness for the quantum confinement effect.

Quantitative appraisal of tectonically-influenced hydrocarbon-bearing Late-Cretaceous fluvial depositional system, Southwest Pakistan using spectral waveform-based instantaneous lateral thickness variability static simulations

Quantitative seismic reservoir characterization is among the finest advancements in seismic technologies for sub-surface exploration of fluvial depositional systems (FDSS). These FDSS energy resources are combinations of thinly distributed gas-bearing trapping configurations such as the meander sandy channels (CH) along with aggradational parasequences (PBARS) of transgressive system tract (TST), which are developed during the extensive rise of sea-level followed by the rigorous standstill, and hence, which fills the PBARS and CH stratigraphic traps with possible hydrocarbons due to vertical and lateral changes in the facies. These thin-bedded CH and PBARS are very sensitive to a certain frequency component, which bandlimited seismic amplitudes (product of density and velocity) fail to quantify the paleo-thickness, paleo-velocities, paleo-densities, paleo-inclinations, paleo-geomorphology, vertical and lateral extents etc. of the stratigraphic traps. These parameters provide deep insights for quantitative-based stratigraphic reservoir characterizations. This study utilizes the spectral acoustic waveform seismic components and broadband spectrally-decomposed acoustic spectral waveform-based instantaneous lateral thickness variability static simulations (SLTRS) to quantify the FDSS of Southwest Pakistan. The 9–57 Hz bandwidth processed frequency volume reveals a poor tuning frequency component of 28 Hz and lateral extent of the stratigraphic, which failed to predict the direct geomorphology of PBARS and CH. 43-Hz spectral waveform could reveal the geomorphology with parallel-to-wavy seismic reflections (SRCS) for indicating the presence of meandering channels and PBARS. However, this attribute failed to predict the stratigraphic pinch-out zones and exact paleo-inclination of the PBARS and CH. The SLTRS have resolved the parallel-to-wavy SRCS with seismic sedimentological constraints, i.e., lithology-impedance contrast, phase of hydrocarbon generation, tuning frequencies, and thickness of the stratigraphic reservoir configurations, which implicates the channels systems at the shelf position of the basin. These attributes were unable to be predicted using the bandlimited seismic amplitudes. The SLTRS have simulated the gas zone with 2.921 gm. /c.c simulated gas density [SGD], 7880 m/s simulated gas velocity [SGV], 19–25 m simulated gas thickness [SGT], and 1° simulated inclination of PBARS, which implicates the high sinuosity CH and PBARS stratigraphic trap [SAS]. Similarly, for transgressive-to-retrogradation sealing configurations, SLTRS have resolved 2.864 gm. /c.c [SGD], 7365 [m/s] [SGV], 12–14 m simulated seal thickness [SST], and >2° inclination, which implicates the transgressive seal. The vertical and lateral extend of the stratigraphic trap was 16 m (proximal locations) (eastern margins) to 60 m (basin wards) (western margins) of the gas field. The quantitative uncertainty analysis between the SGD [gm. /c.c], SGT [m] and SGV [m/s] show a firm R2 > 0.90 with robust sea-level trends and the development of the aggradational to retrogradational parasequences. 43 Hz spectral waveform-based SLTRS have imaged very strong lateral amplitude attenuations observed from the 2.883 to 2.864 gm. /c.c [SGD], 22 to –21 m [SGT] on inverted density simulations, 7535 to –7365 m/s [SGV] on inverted velocity simulations, and 19 to –15 m [SGT], which confirms the development of the hydrocarbon-bearing PBARS during the standstill sea-level of TST. Consequently, these stratigraphic endeavours may serve as an analogue for the worldwide exploration of FDSS with similar geology and basin configurations.

A comprehensive validation of GRA with ant colony optimization for robust optimal design: A case study on the forming process

Sheet metal forming design involves numerous factors and controlling all these parameters to prevent cracks is a major challenge to maintain the quality. Therefore, the careful selection of process parameters is critical for ensuring product longevity. Several researchers employed different techniques for optimal selection of process parameters but consistency among the techniques and validation of results in real time scenarios will play a pivotal role in determining the suitable parameters. Therefore, the current work presents a validation method of Grey Relational Analysis (GRA) results with Ant Colony Optimization (ACO) for the robust optimum design with an illustrative example of forming process. Al 6061 – T6 alloy was chosen as a material for deep drawing process and L27 Orthogonal Array was planned to conduct experiments with four input parameters such as blank thickness, Die and Blank Temperature, Die Speed, Lubrication at three levels each. Punch force and Thickness variation were considered as the output parameters. GRA Technique was implemented to find the best optimal combination and regression equation was developed to predict the nature of objective function. These results were given as an input to ACO, a nature inspired algorithm to search for the optimal solution with in the design space. Sensitivity analysis has also been performed to highlight the effectiveness of the proposed solution in terms of solution quality and computational efficiency. The ACO method, GRA technique and the experimental results are almost similar with a margin of acceptable deviation. The results indicated the robustness of the projected approach in achieving the quality of solution.

Buckling analysis of PMMA hemispherical pressure shells with thickness variation

The buckling behaviour of polymethyl methacrylate (PMMA) hemispherical pressure shells under uniform external pressure was investigated experimentally and numerically. Six PMMA hemispherical pressure shells were prepared via the free blow-forming process. The geometry and wall thickness of each hemispherical shell were measured. The collapse loads and final failure modes of all shells were obtained via a hydrostatic pressure device. In addition, through optical 3D scanning, a numerical model of the hemispherical shell that reflects the actual geometric imperfection was established and used in the finite element buckling analysis. The numerical results were in agreement with the test results. These findings provide a reference for evaluating the buckling load of PMMA hemispherical shells prepared via the free blow-forming process.

Development of Kagome-based functionally graded beams optimized for flexural loadings

This study is concerned with the development of an innovative beam geometry based on a tessellation of Kagome unit cells and the improvement of its geometry with the aim of increasing its flexural properties. This aspect was achieved by generating a functionally graded metamaterial structure based on a novel approach that considers the well-established analytical beam theory models as the basis of for the optimization of the structural parameters of the unit cells at an individual level. The starting premise is that the optimal strut thickness variation with the height of the beam will cause the material to yield uniformly in the critical cross-section. Preliminary studies were conducted in order to numerically determine the variation of the stiffness and the strength of the Kagome structure with the thickness of its struts. Considering the equivalent stress distribution during bending in the critical cross-section, an optimal variation of the stiffness with the height of the beam was evaluated. Based on these results, different values for the strut diameter were imposed at corresponding coordinates relative to the neutral axis, assuring a continuous transition across the height of the beam. The flexural properties of the developed functionally graded structure were evaluated using finite element analyses and determined superior characteristics when compared with the data obtained from simulations performed on an uniform Kagome beam with of the same mass. The investigated structures were manufactured through stereolithography and subjected to three-point bending tests, the results being in agreement with the numerical data, thus validating the design.