Cleaning is a critical operation in the corn grain harvesting process, and the operation is seriously affected by the uneven distribution of the threshing mixture on the oscillating plate. To monitor the thickness of the threshing mixture on the oscillating plate of the corn grain harvester, in this study, we adopted the lever principle to design a corn threshing mixture thickness monitoring device based on the piezoresistive effect and theoretically analyzed the lever impact mechanics. The factors affecting the force on the sensor of the monitoring device are the vibration frequency of the oscillating plate, the thickness of the threshing mixture, and grain moisture content, which were obtained through theoretical analysis. The operational performance of the corn threshing mixture thickness monitoring device was assessed through a set of single-factor experiments, revealing the influence laws of three factors on the impact voltage: vibration frequency, thickness of the threshing mixture, and grain moisture content. A back-propagation (BP)11Back-propagation (BP) neural network prediction model was established using an orthogonal experiment with impact voltage, vibration frequency, and grain moisture content as input layers and the thickness of the corn threshing mixture as the output layer. An STM32 microcontroller was used as the primary control unit to build a thickness monitoring data acquisition and processing system that could process and operate the impact voltage collected by the pressure sensor and the vibration frequency signal collected by a Hall sensor. The data were wirelessly transmitted to a PC to predict the thickness of the threshing mixture by using the trained BP neural network. The experimental results of monitoring the variation in corn threshing mixture thickness demonstrated that the device could effectively monitor changes in thickness. The monitoring accuracy of the monitoring device was found to be over 90%, and the system can be used for monitoring the threshing mixture thickness on the oscillating plate of the corn grain harvester.
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