Abstract In response to the complex and challenging task of long-distance inspection of small-diameter and variable-diameter mine holes, this paper presents a design for an adaptive small-sized mine hole robot. First, focusing on the environment of small-diameter mine holes, the paper analyzes the robot’s functions and overall structural framework. A two-wheeled wall-pressing robot with good mobility, arranged in a straight line, is designed. Furthermore, an adaptive variable-diameter method is devised, which involves constructing an adaptive variable-diameter model and proposing a control method based on position and force estimators, enabling the robot to perceive external forces. Lastly, to verify the feasibility of the structural design and adaptive variable-diameter method, performance tests and analyses are conducted on the robot’s mobility and adaptive variable-diameter capabilities. Experimental results demonstrate that the robot can move within small-diameter mine holes at any inclination angle, with a maximum horizontal crawling speed of 3.96 m/min. By employing the adaptive variable-diameter method, the robot can smoothly navigate convex platform obstacles and slope obstacles in mine holes with diameters ranging from 70 mm to 100 mm, achieving the function of adaptive variable-diameter within 2 s. Thus, it can meet the requirements of moving inside mine holes under complex conditions such as steep slopes and small and variable diameters.
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