The low-potential formaldehyde oxidation reaction (FOR) is a significant replacement for oxygen evolution reaction, as FOR can couple with the cathode hydrogen evolution reaction (HER) to obtain a bipolar H2 production system with an extra low cell voltage. Cu-based electrocatalysts offer cost advantages in FOR but suffer from poor intrinsic activity and stability. Herein, a novel defect rich CF-Cu@Cu2+1O/Cu pinecone-shaped array electrocatalyst is fabricated by in-situ solution immersion of electrodeposited Cu cone arrays on foam for efficient and stable formaldehyde selective oxidation reaction to co-produce hydrogen and valuable formate. Benefitting from the partially mixed Cu2+1O in metallic copper and concomitant production of defect rich oxygen vacancies, only 0.04 VRHE is required for electrocatalytic FOR at 100 mA·cm−2 under alkaline conditions. FOR current density of CF-Cu@Cu2+1O/Cu electrode exhibits 2.35 times than that of CF-Cu (144 mA·cm−2) and 77 times than that of copper foam (4.4 mA·cm−2) at 0.5 VRHE. Moreover, the special pinecone-shaped structure is constructed to modify Cu-based catalysts with substantially enhanced stability. A FOR-HER co-electrolysis device of CF-Cu@Cu2+1O/Cu(+)||Pt/C(−) can achieve bipolar H2 production with an approaching 200 % Faradaic efficiency, requiring an extremely low electrical energy consumption of only ∼ 0.35 kWh per m3 of H2 and potential of 0.291 V at 100 mA·cm−2 at room temperature.
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