Use Of Char Research Articles

New and Sustainable Coal Char-Based Paving Blocks for Roadway Applications

Paving blocks are widely used in engineering construction for durable pavement surfaces characterized by their interlocking capability to enhance structural integrity. This study explores the potential use of char as a byproduct from coal pyrolysis and an alternative raw material to natural aggregates in developing paving blocks, aiming to reduce the associated environmental issues associated with the uncontrolled and excessive mining of natural resources. This study finds the paving blocks made from char to have the required engineering properties as mentioned by ASTM standard C936. Trass and trass-lime are added as supplementary cementitious materials (SCMs) to enhance the performance of char-based paving blocks. The incorporation of SCMs as a cement replacement also aims to reduce the carbon footprint arising from increased cement use. The compressive strength increased from 55.7 MPa to 65.71 MPa at 12.5% cement replacement with trass-lime. The water absorption is reduced to 4.63% from 4.95%. Beneficial effects towards freeze–thaw durability and abrasion resistance are also observed on trass-lime-incorporated paving blocks. This study signifies the remarkable potential use of coal-derived char and SCMs in developing light, high-strength, and durable paving blocks, showcasing their competitive engineering performance. These new char-based paving blocks will contribute towards a more sustainable construction environment and advance the current construction and engineering practices.

Experimental Production of Iron-Bearing Sinters Using Chars from Waste Car Tires

The metallurgical industry is seeking raw material substitutes more and more intensively in order to replace materials traditionally used in pig iron production. Research has been conducted on the use of char obtained from waste car tires via a pyrolysis process in an iron ore sintering process. The char obtained from car tires could be a potential substitute for some of the coke breeze used in the iron ore sintering process. However, the Zn and S content of the char is a major technological issue. This paper presents the results of research conducted to assess the possibility of substituting coke breeze with a commercial char from waste tires. The experiments were carried out in a laboratory stand capable of sintering 200 kg of sintering blend. The results obtained show that it is possible to replace 10 %m/m of coke breeze with waste tire char without any technological danger for sintering lines. The application of waste tire char in metallurgical processes is an example of actions that form part of the circular economy and also of the appropriate use of anthropogenic resources that are technologically available.

Char Valorization into Sustainable and Performant Polyurethane Insulating Panels

AbstractRiver maintenance is required for environmental risk management; however, the resulting vegetable biomass owns poor properties that preclude its treatment in an energy power plant. Nevertheless, the large availability of river biomass and a possible valorization of the by product from the gasification process (namely char, a fine‐grained vegetable carbon) can encourage and make this operation more sustainable. If the use of char as soil or substrate improver has been widely studied in the last 15 years, the application of this substance for construction materials or composites is starting to gain more attention recently. Indeed, in addition to the great advantage of carbon sequestration, the use of char can reduce the energy associated with the production process of such materials by decreasing the consumption of raw materials. In this work, char deriving from the gasification process of local river biomasses is fully characterized and used in different ratios in polyurethane panels for insulating purpose. Remarkably, polyurethane panels show an enhancement in thermal insulating power and electric conductivity by increasing the char content. Enhancements in terms of mechanical properties are also observed for maximum char content up to 1 wt%. In contrast, higher content results in preventing a good development of polymerization and consequently of good properties. Precisely, the char use significantly increases the maximum load in stress‐relaxation tests and improves the load recovery after 10 min, whereas higher elastic modulus and compressive strength values are observed in compressive tests. The char effectiveness toward more sustainable and performant insulating materials is demonstrated.

Pyrolysis Process for the Recycling of Cork Dust Waste from the Processing of Cork Agglomerate Caps in Lightweight Materials

This study aimed to investigate the possibility of recycling cork scraps derived from the production of agglomerated bottle caps containing organic additives (glues and adhesives) in addition to virgin wood. The study involved pyrolysis treatment followed by the use of char to obtain lightweight material prototypes. The scrap was pyrolysed in order to achieve the thermal degradation of unwanted molecules with decomposition temperatures lower than the pyrolysis temperatures, but also to achieve the reduction in mass and size of the starting material. The substitution of 15% by weight of weight-lightening agent (char from pyrolysed cork, or half char and half spent coffee grounds) into the clayey matrix made it possible to obtain lightweight aggregates with pH and conductivity values that could be exploited in an agronomic context. The substitution of clay with of 5 to 15% by weight of pyrolysed cork char in the production of specimens pressed at 25 bar and fired slowly at 1000 °C led to lightweight ceramics with particularly interesting porosity (from 41 to 68%) and bulk density (850–1600 kg/m3) values.

Biochars in Iron Ores Sintering Process: Effect on Sinter Quality and Emission

The article presents results of the research on the use of chars produced during pyrolysis of residual biomass as a substitutional fuel in the iron ore sintering process. Such an approach allows to implement circular economy and industrial symbiosis to the iron and steel branches. The effect of the substitution of conventional coke breeze fuel used in sintering on final sinter quality and emission was examined. With regard to productivity, fuel consumption, and properties of the sinter it was shown that the share of tested biochars in fuel may be kept at 10, and up to 30 wt.%, depending on the biochar type. It was observed that with the use of the biochars, the content of iron oxide in the sinter decreased, which was advantageous. Moreover, the sinter obtained in the presence of biochars was characterized with better strength and abrasion than the sinter obtained with coke breeze-based fuel, improving the final product quality. The presence of biochar influenced the raw exhaust gas composition and resulted in a slight increase of organic and inorganic carbon compounds content, while the amount of sulfur oxides was noticeably decreased. It was concluded that the biochars may be applied in the sintering process at established share in the fuel stream.

Characterization and Use of Char Produced from Pyrolysis of Post-Consumer Mixed Plastic Waste

In this work, the pyrolysis of post-consumer mixed plastic waste (polypropylene (PP), polystyrene (PS) and polyethylene film (PE)) is carried out. The solid product of the pyrolysis is characterized and tested for its use as adsorbent of lead present in aqueous media. The pyrolysis temperature has a great influence on the solid product yield, decreasing when the temperature increases. The highest yield to solid product obtained is from the pyrolysis of film at lower temperature (450 °C), reaching almost 14%. The results of product solid characterization reveal that the carbon, hydrogen and nitrogen content decreases with increasing pyrolysis temperature. Furthermore, both the ash and the volatile content are related to the pyrolysis temperature. The ash content is higher when the pyrolysis temperature is higher, while when the temperature increases, a solid product with lower volatile content is obtained. In respect to specific surface area, a higher pyrolysis temperature improves the properties of the solid product as an adsorbent. The adsorption capacity increases as the pyrolysis temperature increases, with the highest value of 7.91 mg/g for the solid obtained in the pyrolysis at 550 °C. In addition, adsorption capacity increases as the initial concentration of lead rises, reaching a maximum value close to 26 mg/g for an initial concentration of 40 mg/L. The Sips model is the one that best reproduces the experimental results of the adsorption process equilibrium study.

Effects of dry and hydrothermal carbonisation on the properties of solid recovered fuels from construction and municipal solid wastes

The growing production of non-recyclable urban wastes generates environmental problems that impose new alternatives for their energetic valorisation. Nonetheless, some of these wastes do not have adequate properties to be directly used in waste-to-energy technologies, thus requiring adequate pre-treatments to improve their fuel properties. This work aimed to evaluate dry and hydrothermal carbonisation (DC and HTC) as technologies to convert solid recovered fuel (SRF) from construction and municipal solid wastes to biochars or hydrochars with improved fuel quality. The operational parameters evaluated were temperature, mass ratio of SRF:water, and incorporation of a liquid additive (used cooking oil, UCO). The chars were characterised for chemical composition, calorific value, TGA profiles and surface functional groups. The chemical oxygen demand (COD), concentration of total phenols, pH, conductivity and the main components in process waters were determined. Results showed an improvement of fuel characteristics in terms of hydrophobicity and calorific value, enabling the use of chars for waste-to-energy technologies. HTC produced hydrochars with better fuel characteristics, presenting calorific values of 28–33 MJ/kg db, and lower average ash and chlorine contents (2.8 wt% db and 3.1 wt% db, respectively). The addition of UCO improved these fuel characteristics. However, the generation of an effluent that needs further decontamination and the lower amount of moisture present in SRF possibly made DC more attractive in terms of energy and costs requirements. A treatment at 350 °C during 30 min was recommended for a good compromise among process costs and char properties.

Removal of colour and lignin from paper mill wastewater using activated carbon from plastic mix waste

The study aimed at the use of char produced during pyrolysis of mix plastic waste. It further focused on producing activated carbon from char and also found its efficacy as efficient adsorbent for treatment of pulp and paper mill wastewater. The activated carbon was characterized in comparison with raw char for their physical, surface and adsorptive properties. Batch type adsorption experiments were carried out using 100 ml wastewater to observe the individual effectiveness using five different variables such as adsorbent dose (0.25–2.0 g), pH (6–10), time (5–24 h), agitation speed (100–200 rpm) and temperature (30–50 °C) by keeping other variables constant which helped to find out the effective range of all the variables. The competency was evaluated on the basis of colour and lignin content of pulp and paper industry wastewater. Once the effective range of different variables was identified, the statistical analysis was conducted to monitor the mutual impact on the reduction in colour and lignin contents in wastewater. From the statistical design applied, the best result was obtained at activated carbon dose (1.25 g), pH (8.0), contact time (7 h), agitation speed (184 rpm) and temperature (40 °C). The study resulted in reduction of 96.48% in colour and 94.25% in lignin at optimized condition in comparison with 87.37 and 80.44%, respectively, at unoptimized conditions. A potential increase in reduction of 9.0% in colour and 14.0% in lignin content was achieved after optimization through statistical design that confirmed its usefulness.

Post-Pyrolytic Carbon as a Phase Change Materials (PCMs) Carrier for Application in Building Materials.

This article covers new application for char as a carrier of phase-change materials (PCM) that could be used as an additive to building materials. Being composed of bio-char and PCM, the granulate successfully competes with more expensive commercial materials of this type, such as Micronal® PCM. As a PCM carrier, char that was obtained from the pyrolysis of chestnut fruit (Aesculus hippocastanum) with different absorbances of the model phase-change material, Rubitherm RT22, was tested. DSC analysis elucidated several thermal properties (such as enthalpy, phase transition temperature, and temperature peak) of those mixtures and the results were compared with a commercial equivalent, Micronal DS 5040 X. Comparative research, approximating realistic conditions, were also performed by cooling and heating samples in a form of coatings that were made from chars with different content of RT22. These results indicated that the use of char as a PCM carrier was not only possible, but also beneficial from a thermodynamic point of view and it could serve as an alternative to commercial products. In this case, adsorption RT22 into char allowed for temperature stabilization comparable to Micronal DS 5040 X with ease of use as well as the economic advantages of being very low cost to produce due to microencapsulation. Other advantage of the proposed solution is related with the application of char obtained from waste biomass pyrolysis as a PCM carrier, and using this product in building construction to improve thermal comfort and increase energy efficiency.

A Technical and Environmental Evaluation of Six Routes for Industrial Hydrogen Production from Empty Palm Fruit Bunches.

Currently, the production of alternative fuels from renewable sources such as biomass has been increased in order to meet energy policies and reduce the environmental impacts of fossil fuels. This work is focused on hydrogen production from oil palm empty fruit bunches using different biomass gasification methods (direct gasification, indirect gasification, and supercritical water gasification) and purification technologies (selexol-based absorption and pressure swing adsorption). Six routes were selected based on these technologies and simulated using Aspen Plus software. Possible operating process improvements were suggested based on parametric sensitivity analysis by studying the effect of several variables on hydrogen production: gasification temperature, gasifying agent-to-biomass ratio, steam-to-carbon monoxide ratio, temperature of a high-temperature step reactor, and pressure in a hydrogen purification unit. The methodology of waste reduction algorithm was performed to assess the environmental impacts of each route. Results showed that hydrogen production was improved by increasing the gasification reaction temperature to 900 °C, oxygen-to-biomass ratio to 1.5, and pressure of purification stage to 10 atm for all routes. However, routes 1 and 2 presented a slight increase up to 0.7% in hydrogen yield using 1.5 mol O2/mol biomass. The environmental assessment revealed that routes 3 and 4 exhibited the lowest toxicological and atmospheric environmental impacts because of the use of char generated in the gasification reaction for energy production. These results indicated that route 4 exhibited the best performance for producing hydrogen from an environmental viewpoint.

Possibilities of the utilization of char from the pyrolysis of tetrapak

Since the cellulose used in the production of tetrapak is of very high quality, the char generated during pyrolysis should be influenced mainly by the pyrolysis temperature. This article aims to determine the chemical composition of biochar prepared at the temperatures of 400, 500, 600 and 700 °C and its environmental properties determined by the presence of organic compounds with toxicity and relatively high mobility in the environment. The analytical pyrolysis of char was used to identify the following groups of organic compounds: alkanes, cycloalkanes, alkenes, cycloalkenes, alkynes, alkadiens, ethers, alcohols, nitrogen compounds, nitrils, ketones and aldehydes, compounds containing phenols, furans, benzofurans, PAHs (polycyclic aromatic hydrocarbons), carboxylic acids, compounds containing benzenes and markers indicative of the presence of synthetic polymers (polyethylene layers, a part of dyes, antioxidants, stabilizers), and fragments of cellulose. Concerning the use of char as a soil conditioner, its ecotoxicity was monitored (Folsomia candida) by monitoring its addition to the artificial soil (char addition: 0.5, 1, 2.5, 5, 10, 15, 20, 50 and 100%). The lowest reproduction inhibition of Folsomia candida is caused by biochar prepared at the temperature of 400 °C and 700 °C, but it is not suitable for the agricultural application, the concentration of PAHs is three times higher than the EBC limit. Low-density polyethylene which is present in the aseptic box in concentration of 6%, can degrade biochar so that it cannot be used as a soil amendment. The results of the char analyses show that the pyrolysis temperature is a decisive factor in the applicability of biochar.

Kinetic study of the pyrolysis and gasification of Rosa multiflora and Miscanthus giganteus biomasses via thermogravimetric analysis

The thermal behaviour of the Rosa multiflora (3 groups: control, irradiated 3 × 3 seconds, and 3 × 9 seconds by low power laser of wavelength 672 nm) and Miscanthus giganteus (3 groups: R, V, and Z) biomass by thermogravimetric analysis (TGA) was studied at heating rate 3 K per minute from ambient temperature to 950°C. The TGA tests were performed in high purity CO2 (99.998%) with a flow rate 200 mL per minute and 100 mg of sample, milled and sieved to a particle size below 250 μm. In contrast to the majority of the conducted examinations, which are carried out with the use of chars, the measurements were conducted for raw biomass. The kinetics parameters of the biomass conversion process were determined from the experimental data by integral methods (Murray and White; Senum and Yang). The methods used have allowed distinguishing and analysing the different stages of the process, i. e. the primary and secondary pyrolysis as well as gasification. Both methods gave comparable results. The activation energy determined using more accurate Senum and Yang method ranged from 85-88 kJ/mol (primary pyrolysis), from 29-32 kJ/mol (secondary pyrolysis), and from 173-190 kJ/mol (gasification) for Rosa multiflora biomass and from 86-111 kJ/mol (primary pyrolysis), from 22-25 kJ/mol (secondary pyrolysis), and from 181-217 kJ/mol (gasification) for Miscanthus giganteus. The pre-exponential factor was in the range of 5.95 ⋅ 106 to 13.05 ⋅ 106 min–1 (primary pyrolysis), 2.25-4.22 min–1 (secondary pyrolysis), and 13.96 ⋅ 106 to 1.18 ⋅ 108 min–1 (gasification) for Rosa multiflora biomass and 6.94 ⋅ 106 to 1.79 ⋅ 109 min–1 (primary pyrolysis), 0.88-1.62 min–1 (secondary pyrolysis), and 131.54 ⋅ 106 to 1.92 ⋅ 109 min-1 (gasification) for Miscanthus giganteus biomass.

Dielectric characterization of biodegradable wastes during pyrolysis

The lack of dielectric properties data has often been named as one of the reasons that has hampered the simulation of microwave processing of biomass feedstock and process design. In this work, the dielectric behavior of an organic fraction from municipal solid wastes during pyrolysis has been monitored as a function of temperature. Furthermore, the effect of the addition of a microwave absorbent material (carbonaceous char) to the raw biowaste upon the dielectric properties has been investigated for the first time.The efficiency of the conversion of microwave energy to heat, measured by means of the tanδ parameter, is shown in this study to be nearly 20times higher when the absorbent char is added to the reaction bulk at room temperature and this gap is even greater in the 600–800°C range. Nevertheless, the results suggest that the addition of increasing amounts of microwave absorbent (up to ca. 40%) impairs microwave penetration, which gives rise to a less homogeneous heating of the bulk. There is therefore an optimum proportion that balances heat conversion and penetration depth.The results of this study lend support to the use of char as a means to induce thermochemical treatments by microwaves and reduce energy consumption in the process.

Meeting multiple water quality objectives through treatment using locally generated char: improving organoleptic properties and removing synthetic organic contaminants and disinfection by-products

A variety of natural and anthropogenic contaminants can compromise the safety and esthetics of surface water collected for drinking and disinfected using chlorine by households in developing communities. While household chlorination is effective against most microbial pathogens, many users find the taste and odor of chlorine unacceptable and revert to drinking untreated water. Moreover, reactions between chlorine and the dissolved organic matter form harmful disinfection by-products (DBPs) such as trihalomethanes (THMs). Char adsorbers have been used to treat drinking water for thousands of years and are still widely used today. Results obtained here demonstrate that locally produced biomass chars (biochars) exhibit removal capacities comparable to those of activated carbon for removal of THMs, synthetic organic chemicals (SOCs) such as warfarin (WFN) (anticoagulant pharmaceutical, rodenticide), and naturally occurring trace organics such as the taste-and-odor compound 2-methylisoborneol (cyanobacterial metabolite). Results show chars can be used effectively to remove objectionable tastes and odors related to chlorine and cyanobacteria, DBPs, and SOCs. The use of char may lead to microbial risk reduction through greater acceptance of chlorine-based disinfection due to improved water esthetics, as well as chemical risk reduction associated with DBP and SOC exposure.

Development of Low-Emission Integrated Steelmaking Process

This paper provides a summary of the progress made over the 8 years of an R&D program that focused on the development of know-how and processes that could result in substantial reduction in net CO2 emission by the steel industry. The processes that were developed covered introduction of renewable carbon and energy sources as well as minimising waste heat from processes. The current status of each of the processes and application areas is provided. The use of biomass-derived fuels and reductants in the ironmaking and steelmaking industry provides a sustainable option for reducing net CO2 emissions at a lower capital cost and technological risk than other breakthrough technologies under development. A key focus of this program has been to partially substitute these fossil-based fuels with renewable carbon (charcoal) from sustainable sources such as plantations of biomass species or forest wastes. Raw biomass is unsuitable for applications in ironmaking and steelmaking and should be converted into charcoal (char) through a pyrolysis process before use. A new pyrolysis process which operates continuously and autogenously has been developed and piloted. The biomass-derived chars and hydrocarbon fuels have great potential in lowering the net CO2 emissions of integrated (BF-BOF route) steel plants. Life cycle assessment has quantified the potential reduction in net CO2 emissions and covers cradle to gate, including plantation, harvesting, transport, pyrolysis and use of chars and bio-oil products. The properties of chars produced by biomass pyrolysis can be tailored to each of the several applications proposed (sintering solid fuel, cokemaking blend component, blast furnace tuyere injectant, liquid steel recarburiser, etc.), thus resulting in optimal performance and greater value-in-use of the char. Our economic analysis has made allowance for such value-in-use in applications, particularly as a replacement for BF pulverised coal injection. This analysis shows that key factors influencing the economics are the net cost of producing charcoal from biomass, selection of pyrolysis technology, value of the pyrolysis by-products, as well as the value-in-use for the charcoal. Dry slag granulation (DSG) has the potential to make a fundamental change in slag treatment and deliver a more sustainable alternative compared with the conventional water granulation process. The DSG process not only saves valuable water resources and reduces sulphurous emissions, but it may also recover a large amount of the high-grade heat in molten slag so to reduce greenhouse gas emission. CSIRO has been working on the development of a novel DSG process, integrated with heat recovery, since 2002 and has made significant progress in process design and optimisation based on process modelling, laboratory investigations, extensive pilot plant trials and characterisation of the solidified product granules.

Chemical and morphological changes in hydrochars derived from microcrystalline cellulose and investigated by chromatographic, spectroscopic and adsorption techniques

Hydrothermal carbonization (HTC) can be used for converting the biomass into a carbon-rich material, whose application as a fuel requires higher heating value, whereas soil amendment needs stable carbon. This work was focused on the characterization of hydrochars derived from microcrystalline cellulose. The chars were investigated using elemental analysis, Brunauer-Emmett-Teller technique, nuclear magnetic resonance spectroscopy, Raman, Fourier transform infrared, and electron spin resonance spectroscopy. Severity in temperature between 230 and 270°C with reaction times between 2 and 10 h only affect the carbon content moderately. The results show that aromatization of HTC chars correlates well with temperature, which was further supported by the increase of organic radicals with decreasing g values at higher temperatures. Based on these results, the energetic use of chars favors mild HTC (T<230°C and t≤6 h), while the soil amendement favors serve conditions (T≥230°C, and t>6 h).

A Review on Research of Carbonaceous and Carbon-Supported Sorbents for Flue Gas Desulfurization

The development of flue gas desulphurization technologies and the control and reduction of SO2 pollution from coal combustion have become a hot research topic due to environmental concerns. Carbonaceous and carbon supported desulfurizing sorbents have highly porous structures, large specific surface area and low production costs and can be widely used as desulfurizer. This paper provides a comprehensive review of carbonaceous and carbon-based desulfurizing sorbents, including active components, compositions of raw gas and effects of process operation conditions. It can be concluded that the use of char supported metal desulfurizing sorbents for removing sulfur dioxide from flue gas is a promising technology. Different aspects of applications of carbonaceous and carbon-supported desulfurization sorbents are discussed in detail.

Distributed biochar and bioenergy coproduction: a regionally specific case study of environmental benefits and economic impacts

AbstractBiochar has been advocated as a method of sequestering carbon while simultaneously improving crop yields and agro‐ecosystem sustainability. It can be produced from a wide variety of biomass feedstocks using different thermochemical conversion technologies with or without the recovery of energy coproducts, resulting in chars of differing quality and a range of overall system greenhouse gas (GHG) mitigation outcomes. This analysis expands on previous sustainability studies by proposing a mechanistic life cycle GHG and economic operating cost assessment model for the coproduction of biochar and bioenergy from biomass residue feedstocks, with a case study for north‐central Colorado presented. Production is modeled as a continuous function of temperature for slow pyrolysis, fast pyrolysis, and gasification systems. Biochar environmental benefits (C sequestration, N2O suppression, crop yield improvements) are predicted in terms of expected liming value and recalcitrance. System‐level net GHG mitigation is computed, and net returns are estimated that reflect the variable economic costs of production, the agronomic value of biochar based on agricultural limestone or fertilizer displacement, and the value of GHG mitigation, with results compared to the alternate use of char for energy production. Case study results indicate that slow pyrolysis systems can mitigate up to 1.4 Mg CO2eq/Mg feedstock consumed, provided a favorable feedstock is utilized, production air pollutant emissions are mitigated, and energy coproducts are recovered. The model suggests that while financial returns are generally greater when char is consumed for energy (biocoal) than when used as a soil amendment (biochar), chars produced through high‐temperature conversion processes will have greater GHG‐mitigation value as biochar. The biochar scenario reaches economic parity at carbon prices as low as $50/Mg CO2eq for optimal scenarios, despite conservative modeling assumptions. This model is a step toward spatially explicit assessment and optimization of biochar system design across different feedstocks, conversion technologies, and agricultural soils.

Application of char products improves urban soil quality

AbstractUrban soils are a key component of the urban ecosystem but little research has considered their quality and management. The use of char or partially combusted char products as a soil amendment is becoming popular worldwide because of perceived benefits to fertility and the potential for increasing carbon sequestration. In this study, we assessed the effect of applying coarse and fine char material on the quality of four different types of soil‐based root‐zone mixes typically used for turfgrass and general landscaping in Singapore: clay loam soil, approved soil mix (ASM, 3 soil:2 compost:1 sand), 50:50 (sand/soil) and 75:25 (sand/soil). Char briquettes made from sawdust were mixed thoroughly at rates of 25, 50 and 75% by volume with the soil mixes. Results showed that addition of char (both coarse and fine) significantly enhanced the carbon content of the mixes, with the largest increase being associated with the 50% and 75% additions. Soil nutrients (total N, extractable P, K, Ca and Mg) and mean weight diameter of aggregates were also significantly increased following the application of char. The clay loam and the 50:50 and 75:25 soil mixes were more responsive to the addition of char than was ASM.

Pyrolysis of mixtures of sewage sludge and manure: A comparison of the results obtained in the laboratory (semi-pilot) and in a pilot plant

A pilot-scale pyrolysis process was carried out for the treatment of a mixture of two types of waste, sewage sludge and cattle manure, comparing the results with others obtained under laboratory conditions (semi-pilot scale). The aim of this study was to obtain the energetic valorisation of the products. Owing to the specific characteristics of the plant, two products were obtained from the process: gas and carbonized solid. As no liquid fraction was obtained, the gas fraction is a greater percentage made up of both condensable and non-condensable compounds, which were obtained separately at the laboratory scale. The pilot plant was designed so that the gases produced by thermolysis were burnt continuously in a combustion chamber, while the carbonized fraction was fed in batches for co-combustion. To determine composition and combustibility, the gas and solid products from the pilot process were characterized by chromatographic analysis of the gaseous fraction and chemical analysis and programmed-temperature combustion of the carbonized solid. The composition of the combustion gases, rich in light hydrocarbons, and the carbon present in the carbonized fraction enable the energetic valorisation of these products. The combustion gases were subjected to a cleaning process and their composition analysed twice: before and after the gas cleaning treatment. The study led to a positive assessment of the possible use of the process products as fuel, provided that the combustion gases are treated. As most of the sulphur and chlorine from the original waste are mainly concentrated in the solid fraction, the use of char as a fuel will depend on the effectiveness of clean-up techniques for combustion gases. During gas cleansing, neutralizing with sodium bicarbonate proved effective, especially for the acidic compounds HCl, HF and SO 2.