Upstream Vane Research Articles

Accounting for Circumferential Flow Nonuniformity in a Multistage Axial Compressor

AbstractThe flow field in a compressor is circumferentially nonuniform due to geometric imperfections, inlet flow nonuniformities, and blade row interactions. Therefore, the flow field, as represented by measurements from discrete stationary instrumentation, can be skewed and contributes to uncertainties in both calculated one-dimensional performance parameters and aerodynamic forcing functions needed for aeromechanics analyses. Considering this challenge, this article documents a continued effort to account for compressor circumferential flow nonuniformities based on discrete, undersampled measurements. First, the total pressure field downstream of the first two stators in a three-stage axial compressor was measured across half of the annulus. The circumferential nonuniformities in the stator exit flow, including vane wake variability, were characterized. In addition, the influence of wake variation on stage performance calculations and aerodynamic forcing functions were investigated. In the present study for the compressor with an approximate pressure ratio of 1.3 at the design point, the circumferential nonuniformity in total pressure yields an approximate 2.4-point variation in isentropic efficiency and 54% variation in spectral magnitudes of the fundamental forcing frequency for the embedded stage. Furthermore, the stator exit circumferential flow nonuniformity is accounted for by reconstructing the full-annulus flow using a novel multiwavelet approximation method. Strong agreement was achieved between experiment and the reconstructed total pressure field from a small segment of measurements representing 20% coverage of the annulus. The analysis shows the wake–wake interactions from the upstream vane rows dominate the circumferentially nonuniform distributions in the total pressure field downstream of stators. The features associated with wake–wake interactions accounting for passage-to-passage variations are resolved in the reconstructed total pressure profile, yielding representative mean flow properties and aerodynamic forcing functions.

Numerical investigations on the unsteady leakage flow and heat transfer characteristics of the turbine blade squealer tip

The unsteady leakage flow and heat transfer characteristics of the turbine blade squealer tip was numerically investigated using three-dimensional Unsteady Reynolds-Averaged Naiver-Stokes (URANS) and standard k-ω turbulence model. The numerical simulated heat transfer coefficients of the turbine blade tip were well agreement with the experimental data. The accuracy of the numerical method was validated. The steady and unsteady leakage flow and heat transfer coefficient of the turbine blade squealer tip with and without film cooling was conducted. The unsteady leakage flow and heat transfer characteristics of the turbine blade squealer tip with film cooling design at three different blow ratios was numerically investigated. The obtained results show that the corner vortex and scraping vortex near the pressure side shows periodic fluctuation along the separation line of the leakage flow under the function of the pressure difference between the suction and pressure side of the blade tip, as well as the upstream vane unsteady wake flow. This unsteady flow behavior results in the fluctuation of the high heat transfer coefficients at the blade tip. The film cooling design along the camber line can effectively reduce the thermal load of the turbine blade squealer tip by comparison to without film cooling case. The time-averaged heat transfer coefficients of the turbine blade squealer tip reduce 9.0%, 12.4% and 13.2% at blowing ratio of .0.5, 1.0 and 1.5 comparison to without film cooling design in respective. The present work can provide the reference of the film cooling design for the turbine blade squealer tip.

A Shock Loss Reduction Method Using a Concave Suction Side Profile for a Zero Inlet Swirl Turbine Rotor

Abstract A zero inlet swirl turbine rotor (ZISTR) works with axial inlet gas flow directly exhausted from a combustion chamber without any upstream vanes. The suction side trailing edge shock of the ZISTR generates a significant amount of aerodynamic loss. A shock loss reduction method is presented for the ZISTR. The principle of the method is to replace the single shock by double shocks. For minimizing the shock loss, the strength of the double shocks is set to be equal. This is based on a design criterion that multiple shocks should be with equal strength to achieve the minimum shock loss. This design criterion has been widely used for supersonic inlet design, but it is first extended to the transonic turbine design in the present article. A shock model, using aerodynamic relations of oblique shock, is put forward to quantitatively determine the shape of the concave suction-side profile. Numerical simulations indicate that the concave suction-side profile induces a new shock upstream of the suction-side trailing edge shock, and these two shocks are with nearly equal strength in the improved ZISTR. The shock loss of the improved ZISTR is obviously reduced. The concave tip profile would redistribute the blade load on the tip and increase the tip leakage flow loss. Hence, it is suggested that the concave profiles should be designed between 0% and 80% blade span, and the tip profile should keep unchanged. The improved ZISTR with an unchanged tip profile achieves an improvement of turbine efficiency by 0.8% at the design condition.

Performance of a Turbine Rim Seal Subject to Rotationally-Driven and Pressure-Driven Ingestion

AbstractThis experimental study considered the performance of a chute rim seal downstream of turbine nozzle guide vanes (but without rotor blades). The experimental setup reproduced rotationally-driven ingestion without vanes and conditions of pressure-driven ingestion with vanes. The maximum rotor speed was 9000 rpm corresponding to a rotational Reynolds number of 3.3 × 106 with a flow coefficient of 0.45. Measurements of mean pressures in the annulus and the disk rim cavity as well as values of sealing effectiveness deduced from gas concentration data are presented. At high values of flow coefficient (low rotational speeds), the circumferential pressure variation generated by the vanes drove relatively high levels of ingestion into the disk rim cavity. For a given purge flow rate, increasing the disk rotational speed led to a reduction in ingestion, shown by higher values of sealing effectiveness, despite the presence of upstream vanes. At Uax/(Ωb)=0.45, the sealing effectiveness approached that associated with purely rotationally-driven ingestion. A map of sealing effectiveness against non-dimensional purge flow summarizes the results and illustrates the combined rotational and pressure-driven effects on the ingestion mechanism. The results imply that flow coefficient is a relevant parameter in rim sealing and that rotational effects are important in many applications, especially turbines with low flow coefficient.

PHANTOM COOLING EFFECTS ON ROTOR BLADE SURFACE HEAT FLUX IN A TRANSONIC FULL SCALE 1+1/2 STAGE ROTATING TURBINE

Abstract An experimental and numerical investigation of phantom cooling effects on cooled and uncooled rotating high pressure turbine blades in a full scale 1+1/2 stage turbine test is carried out. Objectives set to capture, separate, and quantify the effects of upstream vane film-cooling and leakage flows on the downstream rotor blade surface heat flux. Multiple series of tests were carried out in the Air Force Research Laboratory, Turbine Research Facility, at Wright-Patterson Air Force Base, Ohio. A non-proprietary research turbine test article is uniquely instrumented with high frequency double-sided thin film heat flux gauges custom made at AFRL. High bandwidth, time resolved surface heat flux is measured on multiple film-cooled and non-film-cooled HPT rotor blades downstream of both film-cooled and non-film-cooled vane sectors. Upstream wake passing and heat flux is characterized on both rotor pressure and suction side surfaces, along with quantifying rotor phantom cooling effects from non-uniform 1st stage vane film cooling and leakage flows. Fast response heat flux measurements quantify how rotor phantom cooling impacts the blade pressure side greatest; increasing along the pressure side towards the trailing edge. It is discovered upstream vane film-cooling alone can account for 50% of the rotor blade cooling effect, and even outweigh the rotor blade film cooling effect far from the blade showerhead holes. Added unsteady numerical simulation demonstrates how variations in inlet total temperature and incidence angle can also contribute to circumferentially non-uniform rotor heat flux.

Effect of a Submerged Vane-Field on the Flow Pattern of a Movable Bed Channel with a 90° Lateral Diversion

This laboratory study focused on the effect of a submerged vane-field on the flow pattern and bed morphology near and inside the entrance reach of a movable bed 90° lateral diversion. The system was modelled under live bed conditions for a water discharge ratio of ≈0.2. Two experiments were run until bed equilibrium was reached: with and without a vane-field installed close to the diversion entrance to control the transfer of sediments into the diversion channel. The equilibrium bed morphology and the associated 3D flow field were measured in great detail. The bed load diverted into the diversion was reduced by approximately one quarter due to the action of the vane-field. The vanes prevented the formation of the diversion vortex in the main channel, upstream of the diversion’s entrance, thus contributing to that decrease. They also created a main channel vortex that started at the most upstream vanes and further decreased the amount of bed load entering the diversion. The flow separation zone inside the diversion was larger with vanes, but conveyance was balanced through a slightly deeper scour trench therein. The flow structures described were confirmed through the measurements of the turbulent kinetic energy.

Effect of Blade Row Interaction on Rotor Film Cooling

Abstract The mechanisms of blade row interaction affecting rotor film cooling are identified to make recommendations for the design of film cooling in the real, unsteady turbine environment. Present design practice makes the simplifying assumption of steady boundary conditions despite intrinsic unsteadiness due to blade row interaction; we argue that if film cooling responds nonlinearly to unsteadiness, the time-averaged performance will then be in error. Nonlinear behavior is confirmed using experimental measurements of flat-plate cylindrical film cooling holes, mainstream unsteadiness causing a reduction in film effectiveness of up to 31% at constant time-averaged boundary condition. Unsteady computations are used to identify the blade row interaction mechanisms in a high-pressure turbine rotor: a “negative jet” associated with the upstream vane wake, and frozen and propagating vane potential field interactions. A quasi-steady model is used to predict unsteady excursions in momentum flux ratio of rotor cooling holes, with fluctuations of at least ±30% observed for all hole locations. Computations with modified upstream vanes are used to vary the relative strength of wake and potential field interactions. In general, both mechanisms contribute to rotor film cooling unsteadiness. It is recommended that the designer should choose a cooling configuration that behaves linearly over the expected unsteady excursions in momentum flux ratio as predicted by a quasi-steady hole model.

Stator–rotor interaction in the tip leakage flow of an inlet vaned low-speed axial fan

Purpose The purpose of the paper is to quantify the impact of the non-uniform flow generated by the upstream stator on the generation and convection of the tip leakage flow (TLF) structures in the passages of the rotor blades in a low-speed axial fan. Design/methodology/approach A full three dimensional (3D)-viscous unsteady Reynolds-averaged Navier-stokes (RANS) (URANS) simulation of the flow within a periodic domain of the axial stage has been performed at three different flow rate coefficients (φ = 0.38, 0.32, 0.27) using ReNormalization Group k-ε turbulence modelling. A typical tip clearance of 2.3 per cent of the blade span has been modelled on a reduced domain comprising a three-vaned stator and a two-bladed rotor with circumferential periodicity. A non-conformal grid with hybrid meshing, locally refined O-meshes on both blades and vanes walls with (100 × 25 × 80) elements, a 15-node meshed tip gap and circumferential interfaces for sliding mesh computations were also implemented. The unsteady motion of the rotor has been covered with 60 time steps per blade event. The simulations were validated with experimental measurements of the static pressure in the shroud of the blade tip region. Findings It has been observed that both TLF and intensities of the tip leakage vortex (TLV) are significantly influenced by upstream stator wakes, especially at nominal and partial load conditions. In particular, the leakage flow, which represents 12.4 per cent and 11.3 per cent of the working flow rate, respectively, has shown a clear periodic fluctuation clocked with the vane passing period in the relative domain. The periodic fluctuation of the TLF is in the range of 2.8-3.4 per cent of the mean value. In addition, the trajectory of the tip vortex is also notably perturbed, with root-mean squared fluctuations reaching up to 18 per cent and 6 per cent in the regions of maximum interaction at 50 per cent and 25 per cent of the blade chord for nominal and partial load conditions, respectively. On the contrary, the massive flow separation observed in the tip region of the blades for near-stall conditions prevents the formation of TLV structures and neglects any further interaction with the upstream vanes. Research limitations/implications Despite the increasing use of large eddy simulation modelling in turbomachinery environments, which requires extremely high computational costs, URANS modelling is still revealed as a useful technique to describe highly complex viscous mechanisms in 3D swirl flows, such as unsteady tip flow structures, with reasonable accuracy. Originality/value The paper presents a validated numerical model that simulates the unsteady response of the TLF to upstream perturbations in an axial fan stage. It also provides levels of instabilities in the TLV derived from the deterministic non-uniformities associated to the vane wakes.

Numerical Investigation of Unsteady Interaction between Rim Seal Flow and Upstream Vane

To investigate unsteady interaction mechanism between the rim seal flow in turbine stator-rotor cavity and main flow, detailed unsteady numerical simulations of the flow field and unsteady characteristic of the vane were conducted under different rim seal mass flow rate. The results show the blockage effect resulting from the egress flow leads to the pressure to increase and static entropy to reduce on the latter half of suction side near the hub. From the case without a cavity to RI=1.7%, at 5% span, the maximum pressure coefficient increase on the suction side reaches 6%. Moreover, the blockage effect causes the velocity to decrease at vane exit. Furthermore, the rim seal flow results in the decrease in lateral pressure gradient, causing the strength of hub passage vortex and hub trailing shedding vortex to reduce. Without rim seal flow, the ingress flow contributes to decreasing unsteady fluctuation from the hub to 10% span. When there is rim seal flow, unsteady fluctuation continues to reduce due to coupling effects of the egress flow from the ingress and the egress flow form the cavity inlet.

A Comprehensive Investigation of Blade Row Interaction Effects on Stator Loss Utilizing Vane Clocking

Blade row interactions drive the unsteady performance of high-pressure compressors. Vane clocking is the relative circumferential positioning of consecutive stationary vane rows with the same vane count. By altering the upstream vane wake's path with respect to the downstream vane, vane clocking changes the blade row interactions and results in a change in steady total pressure loss on the downstream vane. The open literature lacks a conclusive discussion of the flow physics governing these interactions in compressors. This paper presents the details of a comprehensive vane clocking study on the embedded stage of the Purdue three-stage axial compressor. The steady loss results, including radial total pressure profiles and surface flow visualization, suggest a shift in the stator 2 corner separations occurs between clocking configurations associated with the maximum and minimum total pressure loss. To better understand the flow mechanisms driving the vane clocking effects on the steady stator 2 performance, time-resolved interrogations of the stator 2 inlet flow field, surface pressure unsteadiness, and boundary layer response were conducted. The stator 2 surface flows, both pressure unsteadiness and boundary layer transition, are influenced by vane clocking and interactions between rotor 1 and rotor 2, but neither of these results indicate a cause for the change in steady total pressure loss. Moreover, they are a result of upstream changes in the flow field: the interaction between the stator 1 wake and rotor 2 results in a circumferentially varying pattern which alters the inlet flow field for the downstream row, including the unsteadiness and frequency content in the tip and hub regions. Therefore, under different clocking configurations, stator 2 experiences significantly different inlet blockage and unsteadiness from the rotor 2 tip leakage flow and hub corner separation, which, in turn, shifts the radial blade loading distribution and subsequent loss development of stator 2.

Unsteady winglet-cavity tip on leakage flow in a high-pressure turbine stage of low-aspect ratio

In an unshrouded high-pressure turbine, the upstream vane wake, vane–blade interaction and blade tip leakage flow indicate complex and unsteady flow characteristics. Considering a high-pressure turbine stage of low-aspect ratio, the effects of the flat tip, cavity tip and winglet-cavity tip on the unsteady flow characteristics are investigated by numerical simulation. The exit Mach number and Reynolds number based on the chord of vane are 0.9 and 5.5×105, respectively. The pressure ratio of stage is 2.4. The time-resolved results indicate that the winglet-cavity tip scheme has smaller time variation of the total performance parameters and obtains a smaller tip leakage mass flow and a higher turbine stage efficient than the other cases. The vane–rotor interaction affects the pressure distribution at the region of blade leading edge remarkably and leads to a large time variation of tip leakage mass flow at the front of blade tip. The unsteady aerodynamic performance is analyzed with entropy-increase distribution at stage outlet and the vane–rotor interaction is discussed by the entropy-increase phase–time and phase–phase diagrams at blade outlet. Compared with the flat tip and cavity tip, the upper passage vortex loss is reduced obviously by the winglet-cavity tip. Thus, it is evaluated that the improvement of turbine stage coefficient with winglet-cavity tip results from the reduction of the upper passage vortex loss.

Blade-Row Interaction Effects on Unsteady Stator Loading in an Embedded Compressor Stage

Blade-row interactions drive unsteady blade forces in compressors. This paper presents a perspective on understanding how the pitchwise variations in the flow at the exit of the rotor affect the surface pressures on the downstream vane. The rotor wakes and tip leakage flows are the primary unsteady flow features that drive unsteady lift on the vane. However, those rotor flow features are affected by their interaction with the wakes from upstream vanes. Thus, the interaction with stator 1 and rotor 2 must be understood to adequately characterize the interaction between rotor 2 and stator 2. This paper uses vane clocking, or the circumferential shift in successive vane rows of similar counts, to illuminate these blade-row interaction effects on the downstream vane surface pressure distribution. To accomplish this, experiments are performed in a three-stage axial compressor where high-frequency response pressure transducers are flush-mounted in the stator 2 pressure and suction surfaces are flush-mounted at 50 and 80% spans. Results show that rotor 1–rotor 2 interactions contribute significantly to the changes in unsteady stator surface pressure over the course of a rotor revolution. Also, the rotor 1–rotor 2 interaction levels change in the pitchwise direction downstream of the rotor; thus, the changes in surface pressure are affected by vane clocking. Furthermore, the rotor tip leakage flow is an additional contributor to the unsteady stator surface pressures measured at 80% span, providing an additional pressure peak per blade passing, and thus more high-frequency content (twice the blade-passing frequency).

Experimental Characterization of Tip Leakage Flow Trajectories in a Multistage Compressor

Fast-response pressure measurements collected in a three-stage axial compressor highlight the development of the rotor tip leakage flow. Data collected from an array of high-frequency-response pressure transducers measure time-resolved static pressure over the rotors at several loading conditions for three tip clearance heights. The influence of surrounding vane rows on the rotor tip leakage flow is investigated by adjusting the position of the vanes with respect to fixed sensor positions. One key result is that the wake from the upstream vane creates a modulation of the leakage flow. However, the upstream propagating potential field from the downstream vane row has no measureable impact on the leakage flow trajectory. In some cases, variations of the leakage flow trajectory angle due to these blade row interactions are greater than the differences due to a doubling of the rotor tip clearance height, an important finding not previously reported in the literature. Differences of the leakage flow trajectory trends with tip clearance are identified for a high loading condition compared to other operating points. Based on these observations, alternate methods are introduced for achieving collapsed leakage flow trajectories with changing tip clearance in two different flow ranges along the speed line.

上流翼の流体振動発生機構に対する下流翼の影響

上流翼の流体振動発生機構に対する下流翼の影響

Vane Clocking Effects on Stator Suction Side Boundary Layers in a Multistage Compressor

The stator inlet flow field in a multistage compressor varies in the pitchwise direction due to upstream vane wakes and how those wakes interact with the upstream rotor tip leakage flows. If successive vane rows have the same count, then vane clocking can be used to position the downstream vane in the optimum circumferential position for minimum vane loss. This paper explores vane clocking effects on the suction side vane boundary layer development by measuring the quasi-wall shear stress on the downstream vane at three spanwise locations. Comparisons between the boundary layer transition on Stator 1 and Stator 2 are made to emphasize the impact of rotor-rotor interactions which are not present for Stator 1 and yet contribute significantly to transition on Stator 2. Vane clocking can move the boundary layer transition in the path between the wakes by up to 24% of the suction side length at midspan by altering the influence of the Rotor 1 wakes in the 3/rev modulation from rotor-rotor interactions. The boundary layer near the vane hub and tip experiences earlier transition and separation due to interactions with the secondary flows along the shrouded endwalls. Flow visualization and Stator 2 wakes support the shear stress results.

Considerations for Measuring Compressor Aerodynamic Excitations Including Rotor Wakes and Tip Leakage Flows

The unsteady flow field generated by the rotor provides unsteady aerodynamic excitations to the downstream stator, which can result in vibrations such as forced response. In this paper, measurements of the rotor wake and rotor tip leakage flow from an embedded rotor in a multistage axial compressor are presented. A unique feature of this work is the pitchwise traverse of the flow field used to highlight the changes in the rotor exit flow field with respect to the position of the surrounding vane rows. Results acquired at midspan focus on characterizing an average rotor wake, including the effects on the frequency spectrum, from a forced response perspective. While many analyses use an average rotor wake to characterize the aerodynamic forcing function to the downstream stator, this study explores the factors that influence changes in the rotor wake shape and the resulting impact on the spectrum. Additionally, this paper investigates the flow near the endwall where the tip leakage vortex is an important contributor to the aerodynamic excitations for the downstream vane. For the first time, experimental data are presented at the rotor exit, which show the modulation in size and radial penetration of the tip leakage vortex as the rotor passes through the upstream vane wake. As computational models become more advanced, the ability to incorporate these aerodynamic excitation effects should be considered to provide better predictions for vane vibratory response.

Influence of Upstream and Downstream Compressor Stators on Rotor Exit Flow Field

Measurements acquired at the rotor exit plane illuminate the interaction of the rotor with the upstream vane row and the downstream vane row. The relative phase of the upstream and downstream vane rows is adjusted using vane clocking so that the effect of the upstream propagating potential field from the downstream stator can be distinguished from the effects associated with the wakes shed from the upstream stator. Unsteady absolute flow angle information shows that the downstream potential field causes the absolute flow angle to increase in the vicinity of the downstream stator leading edge. The presence of Stator 1 wake is also detected at this measurement plane using unsteady total pressure data. The rotor wakes are measured at different circumferential locations across the vane passage, and the influence of Stator 1 wake on the suction side of the rotor wake is evident. Also, the influence of the downstream stator is detected on the pressure side of the rotor wake for a particular clocking configuration. Understanding the role of the surrounding vane rows on rotor wake development will lead to improved comparison between experimental data and results from computational models.

Time-Averaged and Time-Accurate Aerodynamic Effects of Rotor Purge Flow for a Modern, One and One-Half Stage High-Pressure Turbine—Part II: Analytical Flow Field Analysis

The detailed mechanisms of purge flow interaction with the hot-gas flow path were investigated using both unsteady computationally fluid dynamics (CFD) and measurements for a turbine operating at design corrected conditions. This turbine consisted of a single-stage high-pressure turbine and the downstream, low-pressure turbine nozzle row with an aerodynamic design equivalent to actual engine hardware and typical of a commercial, high-pressure ratio, transonic turbine. The high-pressure vane airfoils and inner and outer end walls incorporated state-of-the-art film cooling, and purge flow was introduced into the cavity located between the high-pressure vane and disk. The flow field above and below the blade angel wing was characterized by both temperature and pressure measurements. Predictions of the time-dependent flow field were obtained using a three-dimensional, Reynolds-averaged Navier–Stokes CFD code and a computational model incorporating the three blade rows and the purge flow cavity. The predictions were performed to evaluate the accuracy obtained by a design style application of the code, and no adjustment of boundary conditions was made to better match the experimental data. Part I of this paper compared the predictions to the measurements in and around the purge flow cavity and demonstrated good correlation. Part II of this paper concentrates on the analytical results, looking at the primary gas path ingestion mechanism into the cavity as well as the effects of the rotor purge on the upstream vane and downstream rotor aerodynamics and thermodynamics. Ingestion into the cavity is driven by high static pressure regions downstream of the vane, high-velocity flow coming off the pressure side of the vane, and the blade bow waves. The introduction of the purge flow is seen to have an effect on the static pressure of the vane trailing edge in the lower 5% of span. In addition, the purge flow is weak enough that upon exiting the cavity, it is swept into the mainstream flow and provides no additional cooling benefits on the platform of the rotating blade.

The Effects of Unsteadiness and Compressibility on the Interaction Between Hub Leakage and Mainstream Flows in High-Pressure Turbines

This paper investigates the effects of compressibility and unsteadiness due to the relative blade row motion and their importance in the interaction between hub leakage (purge) and mainstream flows. First, the challenges associated with the blade redesign for low-speed testing are described. The effects of Mach number are then addressed by analyzing the experiments in the low-speed linear cascade equipped with the secondary airflow system and computations performed on the low- and high-speed blade profiles. These results indicate that the compressibility does not significantly affect the interaction between the leakage and mainstream flows despite a number of compromises made during the design of the low-speed blade. This was due to the fact that the leakage–mainstream interaction takes place upstream of the blade throat where the local Mach numbers are still relatively low. The analysis is then extended to the equivalent full-stage unsteady computations. The periodic unsteadiness resulting from the relative motion of the upstream vanes appreciably affected the way in which the leakage flow is injected and the rotor flow field in general. However, the time-average flow field was still found to be dominated by the rotor blade's potential field. For the present test arrangement, the unsteady effects were not very detrimental and caused less than a 10% increase in the losses due to the leakage injection relative to the steady calculations.

Unsteady Acoustic Forcing on an Impeller Due to Coupled Blade Row Interactions

This article contains an investigation of the unsteady acoustic forcing on a centrifugal impeller due to coupled blade row interactions. Selected results from an aeromechanical test campaign on a GE Oil and Gas centrifugal compressor stage with a vaneless diffuser are presented. The most commonly encountered sources of impeller excitation due to upstream wake interaction were identified and observed in the testing campaign. A 30/rev excitation corresponding to the sum of upstream and downstream vane counts caused significant trailing edge vibratory stress amplitudes. Due to the large spacing between the impeller and the return channel vanes, this 30/rev excitation was suspected to be caused by an aero-acoustic excitation rather than a potential disturbance. The origin of this aero-acoustic excitation was deduced from an acoustic analysis of the unsteady compressor flow derived from CFD. The analysis revealed a complex excitation mechanism caused by impeller interaction with the upstream vane row wakes and subsequent acoustic wave reflection from the downstream return channel vanes. The findings show it is important to account for aero-acoustic forcing in the aeromechanical design of low pressure ratio centrifugal compressor stages.