Experimental Characterization of Tip Leakage Flow Trajectories in a Multistage Compressor

Abstract

Fast-response pressure measurements collected in a three-stage axial compressor highlight the development of the rotor tip leakage flow. Data collected from an array of high-frequency-response pressure transducers measure time-resolved static pressure over the rotors at several loading conditions for three tip clearance heights. The influence of surrounding vane rows on the rotor tip leakage flow is investigated by adjusting the position of the vanes with respect to fixed sensor positions. One key result is that the wake from the upstream vane creates a modulation of the leakage flow. However, the upstream propagating potential field from the downstream vane row has no measureable impact on the leakage flow trajectory. In some cases, variations of the leakage flow trajectory angle due to these blade row interactions are greater than the differences due to a doubling of the rotor tip clearance height, an important finding not previously reported in the literature. Differences of the leakage flow trajectory trends with tip clearance are identified for a high loading condition compared to other operating points. Based on these observations, alternate methods are introduced for achieving collapsed leakage flow trajectories with changing tip clearance in two different flow ranges along the speed line.