Polyester Research Articles

Influence of weave structure on mechanical properties of cotton fabrics reinforced with unsaturated polyester

Influence of weave structure on mechanical properties of cotton fabrics reinforced with unsaturated polyester

Photodegradation Processes and Weathering Products of Microfibers in Aquatic Environments.

Microplastics, particularly microfibers (MFs), pose a significant threat to the environment. Despite their widespread presence, the photochemical reactivity, weathering products, and environmental fate of MFs remain poorly understood. To address this knowledge gap, photodegradation experiments were conducted on three prevalent MFs: polyester (POL), nylon (NYL), and acrylic (ACR), to elucidate their degradation pathways, changes in surface morphology and polymer structure, and chemical and colloidal characterization of weathering products during photochemical degradation of MFs. The results showed that concentrations of dissolved organic carbon, chromophoric dissolved organic matter (DOM), and fluorescent components consistently increased during weathering, exhibiting a continuous release of DOM. Scanning electron microscopy and Raman spectroscopy revealed changes in the surface morphology and polymer spectra of the MFs. During the weathering experiments, DOM aromaticity (SUVA254) decreased, while spectral slope increased, indicating concurrent DOM release and degradation of aromatic components. The released DOM or nanoplastics were negatively charged with sizes between 128 and 374 nm. The production rate constants of DOM or the photochemical reactivity of MFs followed the order ACR > NYL ≥ POL, consistent with their differences in chemical structures. These findings provide an improved understanding of the photochemical reactivity, degradation pathways, weathering products, and environmental fate of microfibers in the environment.

Effects of microplastics polluted soil on the growth of Solanum lycopersicum L.

This study employed two prevalent plastic products - straws and microfiber as microplastics (MPs) to elucidate their largely unexplored effects on soil’s properties and the growth of the tomato plant (Solanum lycopersicum L.). For this experiment, a completely randomized design (CRD) was adopted where, straw - polypropylene (PP), microfiber - polyester (PES) + polyamide (PA), and their combinations (PP + PES + PA) were mixed with soil using different concentrations – 0% (control), 0.4%, 1%, and 2% (treatments) and kept for 45 days at room temperature. The findings demonstrated that incorporating 2% mixed MPs in soil significantly decreased bulk density and electrical conductivity 7.29% and 67.3%, respectively, while soil pH increased 17.84% in cultures containing 1% microfiber. Maximum water holding capacity (MWHC), soil organic carbon (SOC), and soil organic matter (SOM) showed varied responses based on MPs type and concentration. Specifically, MWHC increased 16.4% with 2% microfiber but declined 13.3% with 0.4% straw. The highest decreased (30.65%) in SOC and SOM were evident in cultures with 1% microfiber whereas increased 9.68% and 8.33% in cultures with 0.4% straw. In terms of the growth traits of S. lycopersicum, substantial reductions in plant height (56.37%), leaf number (54.37%), and girth diameter (56.43%) were observed in 2% straw containing cultures. Although no plant mortality was noted, the most pronounced reductions in leaf area (62.44%) and total plant biomass (68.16%) occurred in 2% microfiber cultures. Therefore, the ramifications of these findings may contribute to a deeper comprehension of the mechanisms and effects of MPs on soil properties and above-ground plant growth.

Facile and sustainable upcycling of fly ash into multifunctional durable superhydrophobic coatings

Fly ash (FA), a hazardous byproduct of coal combustion in power plants, poses significant environmental and health risks due to improper disposal and utilization. This study introduces a facile, sustainable, and cost-effective method for converting FA into a robust superhydrophobic material for various substrates. -FA particles are modified with polydopamine (PD) in water and covalently grafted with octadecylamine (ODA) via the Michael Addition-Schiff Base reactions, resulting in robust superhydrophobic FA (SH-FA) with a water contact angle (WCA) of 163° (±3.1). When applied as a coating to jute, cotton, polyester fibers, PU sponge, and wood, they became superhydrophobic, with WCAs ranging from 154.7 to 161.2° except for the wood substrate, which achieved a WCA of 132° (±3°). The coated polyester fabric exhibited remarkable durability, retaining consistent WCA values after 70 abrasion cycles, 75 adhesive tape peelings, and 20 detergent washing cycles. It also showcased excellent self-cleaning properties, effectively repelling dust and various liquids. Additionally, the coated PU sponge demonstrated exceptional performance in separating oil from different oil/water mixtures, achieving rapid separation of organic solvents within seconds and maintaining a separation efficiency of over 98% even after 12 reuse cycles. These results indicate the potential for transforming FA through effective management.

Source identification, characteristics, and spatial distribution of airborne microplastic deposition in Lahore City, Pakistan.

A large volume of atmospheric microplastics (MPs) has been observed worldwide and is considered an emerging global environmental issue. Nevertheless, no significant assessment of the atmospheric deposition of MPs in Pakistan has been reported yet. The present study was designed to highlight the source, type, and spatial distribution of MPs in atmospheric fallout in Lahore, Pakistan. A total of 23 sites were sampled in Lahore with a heterogeneous background of human activities. All samples were collected in a box with a one-foot depth fitted with a steel tray of 0.1 m2 at the bottom. Fenton's reagent and hydrogen peroxide were used to remove organic matter, and sodium chloride for density separation, while the MPs were quantified through a stereomicroscope, and polymers were identified through ATR-FTIR spectroscopy. The highest deposition rate (particles/m2/day) was observed at Badami Bagh, i.e., 6819, followed by Mall Road 4414, and Chung 4263, while the lowest was in Sabzazaar (i.e., 524) and Township (1047) with an average deposition rate of 2340 ± 1392. Among the MPs, the major portion was fiber, i.e., 96%, while fragment was 1.9%, sheets 0.78%, foams 1.12%, beads 0.04%, and other MPs 0.06%. At all sampling sites, 20 different types of polymers were identified with different percentages, of which polyester fibers were predominant with an abundance of 96.09% associated with clothes and textiles. A high frequency of MPs was found in populated areas with dense traffic, plastic wastes, household plastic materials, and mismanagement of wastes, which accelerates the atmospheric deposition of airborne microplastics. Evaluation and characterization of MP help assess health and environmental impacts, cleanup efforts, and guiding regulations. It also provides valuable information for waste management innovation to reduce plastic pollution.

Effects of soil microplastic heterogeneity on plant growth vary with species and microplastic types

Microplastics are heterogeneously distributed in soils. However, it is unknown whether soil microplastic heterogeneity affects plant growth and root foraging responses and whether such effects vary with plant species and microplastic types. We grew each of seven herbaceous species (Platycodon grandiflorus, Trifolium repens, Portulaca oleracea, Medicago sativa, Taraxacum mongolicum, Perilla frutescenst, and Paspalum notatum) in heterogeneous soil (patches without microplastics and patches with 0.2 % microplastics) and homogeneous soil (patches with 0.1 % microplastics). Three microplastic types were tested: polypropylene (PP), polyacrylonitrile (PAN), and polyester (PET). P. frutescens showed no response to soil microplastic heterogeneity. For P. grandiflora, microplastic heterogeneity tended to decrease its biomass (total, shoot and root) when the microplastic was PAN and also shoot biomass when it was PET, but had no effect when it was PP. For T. repens, microplastic heterogeneity promoted biomass when PAN was used, decreased total and root biomass when PET was used, but showed no effect when PP was used. Microplastic heterogeneity increased biomass of P. oleracea and decreased that of M. sativa when PET was used, but had no effect when PP or PAN was used. For T. mongolicum, microplastic heterogeneity reduced biomass when the microplastic was PAN, tended to increase total and root biomass when it was PP, but showed no effect when it was PET. For P. notatum, microplastic heterogeneity increased biomass when the microplastic was PP, decreased it when PET was used, but had no effect when PAN was used. However, biomass of none of the seven species showed root foraging responses at the patch level. Therefore, soil microplastic heterogeneity can influence plant growth, but such effects depend on species and microplastic types and are not associated with root foraging. Our findings highlight the roles of soil microplastic heterogeneity, which may influence species interactions and community structure and productivity.

Addition of polyester microplastic fibers to soil alters the diversity and abundance of arbuscular mycorrhizal fungi and affects plant growth and nutrition

Microplastics (MPs) represent an emerging factor in global environmental change and are increasingly found in soils. However, the extent to which they affect plants and their interactions with the soil microbiome is poorly understood. Here, we test the hypothesis that increasing levels of polyester MP fibers in soil alter plant growth and nutrient acquisition responses to arbuscular mycorrhizal (AM) fungi via changes in AM fungal colonization and community composition. We used Sorghum drummondii as a model species in a fully factorial greenhouse experiment. Plants were exposed to soil treatments with 0, 0.2, 1, and 3 % MP polyester fibers either in the presence or absence of an assembled AM fungal community comprising 13 species across three families with contrasting life-history strategies. We found that the 1 % MP treatment promoted plant biomass irrespective of the presence of AM fungi. While no changes in macronutrient concentrations in plant tissues were seen, there was a significant increase in B and Mn when relatively low amounts of MPs were added, and this effect was modulated by AM fungi. Furthermore, there were shifts in AM fungal community composition in response to MP, favoring taxa such as Gigaspora sp. while negatively affecting ruderal taxa like Glomus sp. Overall, our data indicate that MP polyester fibers present in soil can in some cases be beneficial to plants and AM fungal interactions. However, the implications of these findings over the long-term and in the context of ecological repercussions of MP pollution in the environment remain to be seen.

Functional Upcycling of Polyurethane Thermosets into Value-Added Thermoplastics via Small-Molecule Carbamate-Assisted Decross-Linking Extrusion.

The cross-linked structures of most commodity polyurethanes (PUs) hinder their recycling by common mechanical/chemical approaches. Catalyzed dynamic carbamate exchange emerges as a promising PU recycling strategy, which converts traditional static PU thermosets into reprocessable covalent adaptable networks (CANs). However, this approach has been limited to thermoset-to-thermoset reprocessing of PU CANs, accompanied by their well-preserved network structures and extremely high viscosities, which pose challenges to processing and certain applications. This study reports a catalytic decross-linking extrusion process aided by small-molecule carbamates, which can upcycle PU thermosets into easily processable and functional PU thermoplastics in a solvent-free and high-throughput manner. Key to this process is the employment of small-molecule carbamates as decross-linkers to simultaneously deconstruct cross-linked PUs and functionalize the decross-linked PU chains, through catalyzed carbamate exchange reactions in a twin-screw extruder. This strategy applies to both aromatic and aliphatic cross-linked PU films and foams, and the amount of small-molecule carbamates required to decross-link PU networks is determined through thermal, chemical, and structural analyses of the resulting extrudates. This approach is generalizable to small-molecule carbamates with various steric/electronic structures and chemical functionalities including methacrylate, anthracene, and stilbene groups. The chain-end functionalization is confirmed by analyzing the purified decross-linked extrudates after dialysis. This thermoset-to-thermoplastic extrusion process represents a powerful approach for upcycling postconsumer PU thermosets into a library of thermoplastic PUs with controlled molecular weights and chain-end functionalities for diverse applications, including adhesives, photoresins, and stimuli-responsive materials, as demonstrated herein. In the future, this strategy could be extended to upcycle many other step-growth networks capable of undergoing catalytic bond exchange reactions, such as cross-linked polyureas and polyesters, contributing to plastic waste management in general.

Fragmentation effect of solvent in recovery of unsaturated polyester resin and its composites

As the most productive thermosetting polymer, unsaturated polyester resin (UPR) and its composies were difficult to be chemcycled due to the mass transfer barrier in dense network structure. High temperature/pressure and mechanical crushing were usually applied to improve the mass transfer during chemcycling processes, but at the sacrifice of reaction selectivity and fiber integrity. Here, a unique fragmentation effect of aprotic solvents was observed in UPR, which is a non-reactive solvation that has the potential to replace mechanical fragmentation and improve the recyclability of UPR and its composite materials. The solvation was found to be based on the hydrogen bond between the solvent and ester group of UPR through Hansen solubility parameters and molecular dynamics simulation. It was the intermolecular force between the polyester clusters of UPR that was destroyed, leading to the fragmentation of UPR into micron-sized powder. The fragmentation effect is also applicable to other ester-containing polymers and provides a simple, facile, and energy-efficient method for the chemcycling of thermosetting resins, as well as direct exfoliation of reinforced fillers.

Preliminary Experimental and Numerical Study of the Tensile Behavior of a Composite Based on Sycamore Bark Fibers

In the context of global sustainable development, using natural fibers as reinforcement for composites have become increasingly attractive due to their lightweight, abundant availability, renewability, and comparable specific properties to conventional fibers. This paper investigates the tensile properties of a sycamore bark fiber-reinforced composite. The tensile tests using digital image correlation showed that, by adding 18% by volume of sycamore bark for the polyester matrix, the tensile modulus achieves 4788.4 ± 940.1 MPa. Moreover, the tensile strength of the polyester resin increased by approximately 90% when reinforced with sycamore bark fiber, achieving a tensile strength of 64.5 ± 13.4 MPa. These mechanical properties are determined by the way loads are transferred between the polyester matrix and fibers and by the strength of the bond between the fiber-matrix interfaces. Since it is difficult and time consuming to characterize the mechanical properties of natural fibers, an alternative approach was proposed in this study. The method consists of the identification of the fiber elastic modulus using a finite element analysis approach, based on tensile tests conducted on the sycamore bark fiber-reinforced composites. The model correctly describes the overall composite behavior, a good agreement is found between the experimental, and the finite element predicted stress–strain curves. The identified sycamore bark fiber elastic modulus is 17,763 ± 6051 MPa. These results show that sycamore bark fibers can be used as reinforcements to produce composite materials.

Gamma radiation’s influence on the tensile characteristics of waste animal fiber reinforced biocomposites

This study involves the preparation of polymer composites using untreated and treated chicken feather, leather, and cow hair fiber in combination with unsaturated polyester resin (UPR) and analyzing the effect of gamma radiation on tensile properties. These fibers were incorporated into the resin matrix at various weight percentages (2%, 5%, 7%, 10%, 12%, and 15%). Additionally, the nanoparticle ZnO was added in the composites as filler to improve the mechanical properties. The composites that utilized treated chicken feather fibers yielded superior results in comparison to those that relied on untreated fibers. Prepared composites outperformed neat composites when inorganic components were added as filler to UPR. Composite materials’ mechanical properties, particularly their tensile strength and modulus, can be improved by combining cow hair feather and chicken feather mixed fibers with ZnO filler and gamma radiation modification, according to this study. The morphological and spectroscopic analysis provides supporting evidence for the mechanical strength between the fibers and the resin. Ionizing gamma radiation modification of the fiber resulted in superior tensile characteristics. The optimized composites of animal fibers were then subjected to gamma radiation of variable dose of 0, 2.5, 5 and 7.5 kGy. The tensile properties were found to be the maximum at 5 kGy. Scanning electron microscopy was used to investigate the structural changes caused by the incorporation of animal fibers (chicken feather and cow hair) and ZnO. Composite material and UPR functional group identification were achieved by means of Fourier Transform Infrared Spectroscopy (FTIR).

Development of a Cure Model for Unsaturated Polyester Resin Systems Based on Processing Conditions.

Unsaturated polyester resin (UPR) systems are extensively used in composite materials for applications in the transportation, marine, and infrastructure sectors. There are continually evolving formulations of UPRs that need to be evaluated and optimized for processing. Differential Scanning Calorimetry (DSC) provides valuable insight into the non-isothermal and isothermal behavior of UPRs within a prescribed temperature range. In the present work, non-isothermal DSC tests were carried out between temperatures of 0.0 °C and 250 °C, through different heating and cooling ramp rates. The isothermal DSC tests were carried out between 0.0 and 170 °C. The instantaneous rate of cure of the tested temperatures were measured. The application of an autocatalytic model in a calculator was used to simulate curing behaviors under different processing conditions. As the temperature increased from 10 °C up to 170 °C, the rate of cure reduced, and the heat of reaction increased. The simulated cure behavior from the DSC data showed that the degree of cure (α) maximum value of 71.25% was achieved at the highest heating temperature of 85 °C. For the low heating temperature, i.e., 5 °C, the maximum degree of cure (α) did not exceed 12% because there was not enough heat to activate the catalyst to crosslink further.

An experimental study on tensile strength of ramie fibre polyester based on with and without wall nut shell powder

An experimental study on tensile strength of ramie fibre polyester based on with and without wall nut shell powder

Bis-tris-based polyester nanofiltration membranes fabricated via one-step interfacial polymerization for desalination

To obtain high-performance polyester (PE) nanofiltration (NF) membranes for desalination, most PE NF membranes are fabricated with high aqueous monomer concentration, or high reaction temperature, or long reaction time. The interfacial polymerization (IP) reaction rate between hydroxyl groups and acyl chloride groups is promoted but the cost of membrane fabrication is also increased. In this work, Bis-tris (bis(2-hydroxyethyl)-amino-tris(hydroxymethyl)methane) with rich hydroxyl groups is first utilized as an aqueous monomer to fabricate PE membranes under conventional IP conditions. The fabricated Bis-tris PE membranes feature strong hydrophilicity, excellent electronegativity, and ultra-thin selective layers, which are conducive to improving desalination performance. The optimized Bis-tris PE membrane shows excellent water permeance of 22.5 L m−2 h−1 bar−1 and a satisfactory Na2SO4 rejection of 96.9 %. Additionally, the Bis-tris PE membrane displays superior long-term stability and chlorine resistance under 96 h cross-flow filtration. This research enlightens the promising potential of Bis-tris as a novel and economic aqueous monomer for the fabrication of high-performance PE NF membranes.

Development of fishbone powder and carbon-jute fiber reinforced unsaturated polyester based novel green composites: investigation of tensile, impact strength, and morphology microstructure

In the last decade, hybrid composites have been the subject of significant advancements and study. This fast expansion necessitated the development of lightweight composite material with enhanced mechanical strength. In the past few years, the utilization of organic wastes from the food industry, like powder from cow bone, pig bone, and fishbone, has substantially improved the mechanical characteristics of composite materials. Owing to the increasing growth of the meat-based fisheries industry, fish bones are readily available. These bones are often thrown, causing environmental damage. Hence, a sustainable and unique hybrid composite was created employing fish bone powder (FBP) as filler in carbon/jute fibers reinforced polyester matrix. The hybrid composite was compression-molded. FTIR, SEM, and EDS studies were used to characterize the composite. The ASTM standard was used as a reference to explore the mechanical strength (tensile and impact). Additionally explored are the effects of alkali treatment of jute fiber on the above-mentioned processes. It was revealed that the inclusion of FBP and alkali treatment enhanced the mechanical characteristics of the composite. Fishbone powder with a particle size range of 200–250 μm and a weight percentage of 10 to 15% had significant fiber attachment which resulted in improved strength. The produced green composites have proven to be a viable choice for bio-waste treatment in the food sector.

Characterization of vinyl silane-treated biomass cellulose and banana fiber on reinforced unsaturated polyester composite

Characterization of vinyl silane-treated biomass cellulose and banana fiber on reinforced unsaturated polyester composite

Enhancing fiber-reinforced asphalt binders via graphene oxide grafting: A novel interfacial modulation strategy

This study reports a novel interfacial enhancement strategy for fiber-reinforced asphalt binders. The graphene oxide (GO) nanosheets were used and grafted onto polyester (PET) and polyacrylonitrile (PAN) fibers in order to enhance the performance of modified asphalt binders. Prior to this, ultraviolet ozone (UVO) treatment was primarily adopted for activating the inert surface of fibers. Fourier transform infrared spectroscopy (FTIR), Raman spectroscopy, X-ray photoelectron spectroscopy (XPS), and Scanning electron microscope (SEM) confirmed that GO-modified fibers were successfully prepared via surface modification. For the rheological properties determined by dynamic shear rheometer (DSR), the asphalt binders with GO-modified fibers exhibit improved high-temperature rutting resistance, better creep and recovery characteristics and increased anti-fatigue properties. Remarkably, it demonstrates that the recovery (R) value of GO-PAN modified asphalt binder is increased by 21.9 %, and the non-recoverable compliance (Jnr) value of GO-PET modified asphalt binder has been reduced by 31.9 % compared to that reinforced with the unmodified fiber in multiple stress creep recovery (MSCR) tests. These enhancements are mainly attributed to the increased roughness and modulus of the GO-grafted fibers, which promote effective stress transfer at the fiber-asphalt interfaces. Results from the atomic force microscope (AFM) indicate that the Young’s modulus of GO-PET and GO-PAN is 94.2 % and 260.0 % higher than that of PET and PAN, respectively. This research not only provides a simple and cost-effective method for improving the rheological performance, but also elucidates the enhancement mechanism of interfacial behavior in fiber-reinforced asphalt binders.

Triazole‐, piperazine‐, and DOPO‐containing eugenol‐based reactive flame retardant for unsaturated polyester resin

AbstractThe flammability of unsaturated polyester resins (UPRs) limits their applications. Herein, a reactive P‐ and N‐containing flame retardant (DPET) having triazole and piperazine rings is reported. The 9,10‐Dihydro‐9‐oxa‐10‐phosphaphenanthrene 10‐oxide (DOPO) was used to introduce P atoms, and eugenol was used to import reactive double bonds to DPET. Different ratios of DPET were mixed with a commercial UPR and the thermal, mechanical, optical, and flame retardancy properties were measured. The addition of 15% of DPET into neat UPR led to a decrease in the water contact angle from 70° ± 2 to 61° ± 2. The gel content values of the UPRs were found to change between 97.5% and 89%. The optical properties of the UPR were adversely affected by the incorporation of DPET. The modulus of the DPET‐containing UPRs increased with increasing amount of DPET and 15% of DPET‐containing UPR displayed a modulus value of 1784 ± 86 MPa. When 15% DPET was added to neat UPR, char yields were increased (from 5.6% to 16.6%). Limiting oxygen index (LOI) values increased with increasing amounts of DPET and reached up to 23.4%. Micro cone calorimeter (MCC) test results showed up to a 20.5% reduction in the peak heat release rate (PHRR) of the UPR when 15% DPET was added.

Comparative studies on tensile strength of okra fiber polyester based on with and without corn husk biocomposites

Comparative studies on tensile strength of okra fiber polyester based on with and without corn husk biocomposites

Separation of microplastics from deep-sea sediment using an affordable, simple to use, and easily accessible density separation device

Microplastics accumulate in the environment but methods to extract particles from sediment for quantification and identification often lack accuracy and reproducibility. Existing methods vary greatly and many do not achieve adequate microplastic separation. During method development for extraction procedures, spike-recovery experiments (positive controls) are essential to ensure accurate and reproducible results from each sample matrix. Furthermore, the large variability in grain size and organic matter can affect the extraction of microplastics from the matrix. Scientists have used density separation to separate microplastics from matrices for decades, but apparatuses are often made of plastic, need to be custom made, and require multiple sample transfers from one apparatus to another. This study presents an affordable, easily accessible, and simple to use Density Separation Device (DSD) to remove plastics from deep-sea sediments. Eight polymers were spiked into replicates of environmental sediment, including six fragments: high density polyethylene (HDPE), polypropylene (PP), polyvinyl chloride (PVC), polystyrene (PS), nylon (PA6), and crumb rubber (CR) and two fibers: cellulose acetate (CA) and polyester (PEST). Two size classes of polymers were used: 100 μm to 300 μm and > 300 μm. Using a sodium polytungstate solution at a density of 1.9 g/mL and reflectance FTIR microscopy for particle identification, mean recoveries of all fragments exceeded 78% (CR: 92.7% ± 30.8%, PP: 78.4% ± 34.0%, HDPE: 93.8% ± 13.5%, PS: 86.9% ± 25.7%, PA6: 98.4% ± 63.2%, PVC: 100.0% ± 12.4%). Fiber recovery was much lower (PEST: 28.1% ± 28.1% and CA: 25.9% ± 17.3%) because they aggregated, passed through sieves vertically, or were obscured under other particles. The fragment recovery success, accessibility (available online, all parts under $200) and ease of use of this DSD should facilitate widespread use, thus helping to standardize sample preparation methods for microplastic metrology.