In this report, the results of a government supported project have been summarized. The purpose of the project was to develop a fabrication process of high power GaN RF devices with 0.4 um gate length at S-band frequency ranges. The most important fact which makes this project different from previous government funded projects on GaN HEMT device development in Korea is that this project is not only asking for the performance of the device but also for the reliability and yield of the devices which are the two crucial factors for manufacturing and mass production. Through the hard work for the last 5 years, GaN HEMT process has been developed in Wavice Inc., and it shows excellent performance and reliability. The process control monitoring devices with 0.7 mm gate periphery show −2.7 V threshold voltage, >200V breakdown voltage, 950 mA/mm maximum saturation current, 250 mS/mm maximum trans-conductance, 19 GHz ft, 41 GHz fmax, 16.5 dB small signal gain, 8W/mm maximum output power density, 53% power added efficiency. The RF performances of PCM devices were measured with continuous wave mode. The high power devices were fabricated by connecting unit cell devices with 3.5 mm gate periphery in parallel. 3.5 mm devices show >20W output power and 3.5x8=28 mm devices show >186.5W output power, >13.5dB small signal gain, >63.5% drain efficiency over 400 MHz bandwith in S-band with pulsed input signal with 15% duty cycle.. Both unit cells and 180W high power devices passed MIL-STD based reliability tests. The 180W devices shows 83~92% yield from the on wafer test.
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