Ultra-high Molecular Weight Polyethylene Components Research Articles

Compressive creep characteristics of extruded ultrahigh‐molecular‐weight polyethylene

The static compressive creep behavior of ultrahigh-molecular-weight polyethylene (UHMWPE) was studied under physiologic conditions. Specimens were machined from the center and periphery of extruded GUR 4150HP rod stock and were subjected to constant pressures of 2, 4, or 8 MPa for intervals as long as 104 min. The creep strain (creep ÷ initial thickness) was compared to the pressure and duration of loading by using analysis of variance and linear regression analysis. The amount of creep strain increased rapidly in the early period of testing and was followed by a reduced rate of creep, which reached a steady state after approximately 4000 min. The amount and rate of creep strain increased linearly with pressure. Surprisingly, the rate of creep strain varied with the radial position in the rod stock: specimens obtained from the periphery had 8–19% larger creep strain rates than did specimens obtained from the center (p = 0.1 to p < 0.001). These results advance the characterization of creep's contribution to the in vivo penetration of the metallic component into the UHMWPE component, thereby facilitating the measurement of true in vivo wear. These data also help explain the azimuthally nonuniform deformation observed in retrieved acetabular cups. © 1998 John Wiley & Sons, Inc. J Biomed Mater Res, 39, 261–265, 1998.

Predictive model for tensile true stress-strain behavior of chemically and mechanically degraded ultrahigh molecular weight polyethylene.

The gamma radiation sterilization of ultrahigh molecular weight polyethylene (UHMWPE) components in air generates long-lived free radicals that oxidize slowly over time during shelf storage and after implantation. To investigate the combined effects of chemical and mechanical degradation on the mechanical behavior of UHMWPE, sterilized tensile specimens were immersed in 0.5% hydrogen peroxide solution at 37 degrees C for up to 9 months and concurrently subjected to cyclic stress levels of 0 (control), 0 to 5, and 0 to 10 MPa. After chemical and mechanical preconditioning, specimen density was measured using the density gradient column technique. The true stress-strain behavior was measured up to 0.12 true strain and characterized using a multilinear material model, the parameters of which were found to vary linearly with density and cyclic stress history. The mechanical behavior of as-irradiated and degraded UHMWPE was accurately predicted by an analytical composite beam model of the tensile specimens. The results of this study support the hypothesis that chemical and mechanical degradation affect the true stress-strain behavior of UHMWPE. In the future, the material model data presented in this study will enable more accurate prediction of the stresses and strains in UHMWPE components following gamma sterilization in air and subsequent in vivo degradation.

Residual stresses in ultra‐high molecular weight polyethylene loaded cyclically by a rigid moving indenter in nonconforming geometries

The characterization of stress and deformation fields that incorporate moving cyclic loads and nonlinear material response in ultra-high molecular weight polyethylene components for total knee replacements is required to quantify mechanisms of surface damage. A simulation of stresses in polyethylene components for total knee replacement subjected to cyclic moving loads was performed with use of nonlinear finite element analysis. Convergence to a steady-state cycle of stress and deformation was observed within five cycles of loading. Differential plastic deformation under the surface of the polyethylene led to horizontal residual stresses that were tensile at the surface and compressive in the subsurface. The magnitudes of the residual stresses indicate their importance in surface failure mechanisms. Horizontal residual tensile stresses at the surface are consistent with the initiation and propagation of surface cracks that could cause pitting in polyethylene. Horizontal residual compressive stresses under the surface could cause such cracks to arrest or turn and thus limit damage to a region just beneath the surface. The results emphasize the importance of incorporating nonlinear effects to simulate long-term stress fields associated with surface damage in polyethylene.

Degradation rate of ultra-high molecular weight polyethylene.

Ultra-high molecular weight polyethylene components for total joint replacement chemically degrade before and after implantation, and the degradation is associated with an increase in density. The goal of this study was to determine the average rate of density change in these components following sterilization by gamma radiation in air as a function of shelf age and implantation time. Using the density gradient column method, density profiles were obtained through the thickness from loaded and unloaded regions of 10 retrieved Insall-Burstein/Posterior-Stabilized II tibial components and one operating-room inventory component for which the initial density profile and patient history (if applicable) were known. The average density of the components increased at a constant rate of 0.000186 g/cc/month during the first 50 months after sterilization (r2 = 0.54) but was not significantly affected by loading (p > 0.05). The quantitative degradation rates may be useful to help verify kinetic models to predict bulk degradative changes on the basis of micro-structural and chemical processes. This research also suggests the hypothesis that degradation of ultra-high molecular weight polyethylene can be modeled in terms of changes in bulk or average properties.

Ultrahigh molecular weight polyethylene as used in articular prostheses (a molecular weight distribution study)

AbstractCurrently there is widespread use of ultrahigh molecular weight polyethylene (UHMWPE) acetabular components in total joint replacement prostheses. What has been most surprising about the wear of UHMWPE under such circumstances is the occurrence of brittle fracture. Such fracture had not been observed in the usual engineering tests done in the laboratory on UHMWPE. It was only when prosthese which had been removed from patients were examined or run in hip joint simulators with serum or synovial fluid as the lubricant, that brittle fracture was encountered. The problem of environment‐enhanced brittle fracture in plastics dates back to 1946. Interestingly, the phenomenon was first described in polyethylene. The prime variables involved are polymer molecular weight, sensitizing environment, stress filed, and temperature. Other things being equal, brittle behavior in polyethylene is extremely sensitive to the amount of low molecular weight polymer present. In the light of the foregoing we have studied the molecular weight distribution in six commercially available UHMWPE components. These were obtained from six different manufacturers. The specimens were characterized both on their bearing (wear) surfaces and in their interior bulk. The results obtained indicate that: The UHMWPE components contain substantial amounts of low molecular weight polymer. The UHMWPE components differ significantly in molecular weight distribution. The UHMWPE components contain substantial amounts of crosslinked polymer.