Common designs of workwear drying units require not only energy efficiency but also effective disinfection. One possibility of sanitising clothes during drying is to use the ozone generated inside the drying chamber. This process requires precise management of airflow and a uniform distribution of ozone in the chamber. Therefore, optimising the shape of the drying chamber must include not only the correct flow of drying air but also the correct distribution of ozone. This paper addresses the difficult problem of modelling the flow of sanitising ozone in an innovative drying chamber. The innovative shape of the chamber is shown in this article. Due to the low percentage of ozone in the air (up to 10 ppm), CFD simulation models of the usual mixture type are too inaccurate; therefore, special models have to be used. Therefore, this paper presents an experimentally verified methodology to simulate ozone flow in an innovative drying and sanitising cabinet using two methods: Discrete Phase Model (DPM) and Species Transport (ST). The DPM method uses a Euler–Lagrange approach to qualitatively assess the spread of ozone particles, treated with a description of the movement of the particles and not as a continuous gaseous substance. On the other hand, this already allows the verification of ozone concentrations, with an appropriate conversion of the measured quantities. The ANSYS/FLUENT 2023R1 program was used for the simulations after careful selection of the mesh, closing models, boundary conditions, etc. Simulations made it possible to analyse the distribution of ozone in the workspace and assess the effectiveness of the sanitisation process. The results of the simulations were verified on the basis of empirical tests, which showed the correctness of the model and the correct distribution of the sanitising ozone in the entire volume of the drying chamber in the innovative drying–sanitising chamber. The complete simulation of the air and ozone distribution using the presented models allowed for the optimisation of the opening and shapes, which contributed to improving the energy efficiency of the unit and increasing the efficiency of the sanitisation processes, making the described methodology very effective for optimising the chambers of various types of dryers.
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