Experimental testing on the performance of solar dryer equipped with evacuated tube collector, rock bed heat storage and reflectors

Abstract

Agricultural products can be dried in an open sun; but such drying method has poor quality of the product causes to grow bacteria and microorganisms and long drying time. In order to alleviate those draw backs of open sun drying, direct solar dryers were developed; but this type of dryer reduces the product quality due to direct exposure of solar radiation. Then, an indirect solar dryer became more important and efficient method. However, the most solar dryers were developed with less efficient flat plate solar collectors. A few solar dryers were developed using efficient solar collector called evacuated tube solar collector (ETC) but they have low overall performance. The goal of this research is to create a dependable solar dryer system for drying agricultural products. It was a solar dryer system with an independent rock bed thermal storage unit and an evacuated tube collector having reflectors. In this case, a rock bed has been a well-insulated with thermal insulation and its top surface is covered by a transparent double-glass. This system is intended to dry potato slice that weigh of 7.5 kg sample having a wet base initial moisture level of 80.1 %, until it reaches the ideal moisture content of 7–13 %. The solar dryer has been developed from drying chamber having size of (length x breadth x height) of 85 cm×61 cm x 62 cm, evacuated tube collector area of 1.3 m2, and rock bed volume of 0.137 m3 (with a solar absorber area of 0.52 m2 and a depth of 0.26 m). The solar dryer system was built and tested with loading slices at various air flow rates and open sun. Here, at a 0.016 m3/s air flow rate as compared to lower and higher air flow rates, more moisture reduction (9.3 % within eight hours and 0.664 kg/h), higher efficiency of the solar collector (62.02 %), more heat production from the system (20.79 MJ, of which 4837.8 kJ was recovered from the rock bed), and higher dryer efficiency (23.87 %) were attained. Compared to open-sun drying, 20 % less time was needed for drying. In addition, the study examined the significance of the reflectors and the rock bed. In comparison to the situation of utilizing ETC alone and 30 % of the drying period in relation to the open sun, the introduction of a reflector on the collector increased the average net heat obtained from the collector by 5.1 %. In another instance, the slice's moisture content was lowered to 12.37 % in under eight hours using ETC alone, while the dryer's efficiency was 29.82 %. However, the drying rate rise by 3.7 % in comparison to the dryer equipped with ETC alone because of the enhanced heat output in the dryer, which used ETC with a rock bed's help.