Twin-screw Extruder Research Articles

From raw microalgae to bioplastics: Conversion of Chlorella vulgaris starch granules into thermoplastic starch

Microalgae are emerging as a promising feedstock for bioplastics, with Chlorella vulgaris yielding significant amounts of starch. This polysaccharide is convertible into thermoplastic starch (TPS), a biodegradable plastic of industrial relevance. In this study, we developed a pilot-scale protocol for extracting and purifying starch from 430 g (dry weight – DW) of starch-enriched Chlorella vulgaris biomass. More than 200 gDW of starch were recovered, with an extraction yield and starch purity degree reaching 98 and 87 %, respectively. We have characterized this extracted starch and processed it into TPS using twin-screw extrusion and injection molding. Microalgal starch showed similar properties to those of native plant starch, but with smaller granules. We compared the mechanical properties of microalgal TPS with two controls, namely a commercial TPS and a TPS prepared from commercial potato starch granules. TPS prepared from microalgal starch showed a softer and more ductile behavior compared to the reference materials. This study demonstrates the feasibility of recovering high-purity microalgal starch at pilot scale with high yields, and highlights the potential of microalgal starch for the production of TPS using industrially relevant processes.

Cysteine, sodium metabisulfite, and glutathione enhance crosslinking between proteins during high moisture meat analog extrusion processing and may improve the fibrousness of the products.

High moisture meat analog (HMMA) products processed using extrusion have become increasingly popular in the last few years. Because the formation of disulfide bonds is believed to play a critical role in the texturization mechanism, this study aimed to understand how chemical compounds capable of reducing disulfide bonds, specifically cysteine, sodium metabisulfite, and glutathione, affect the texture and the chemical interactions between the proteins. Wheat protein blended with cysteine, sodium metabisulfite, or glutathione at levels of 0, 0.5, 1.0, 2.5, 5.0, and 7.5 g kg-1 was extruded at three different temperatures (115, 140, and 165 °C) using a co-rotating twin-screw extruder. The feed rate (85 g min-1), the moisture content (600 g kg-1), and the screw speed (300 rpm) were kept constant. Unextruded and extruded material was subjected to sodium dodecyl sulfate-polyacrylamide gel electrophoresis, polymeric protein fractionation, and sulfhydryl group/disulfide bond analysis. Extruded samples were further analyzed for their hardness and their anisotropic index. The inclusion of reductants significantly affected the structure of the obtained extrudates. Although reducing agents had a relatively small impact on the total amount of disulfide bonds, their action significantly enhanced crosslinking between the proteins. At select conditions, samples with high fibrousness were specifically obtained when cysteine or sodium metabisulfite was included at levels of 5.0 g kg-1. In the presence of reducing agents, it is believed that disulfide bonds are split earlier during the process without binding to them, giving the protein strands more time to unravel and align, leading to a better flow behavior and more fibrous products. © 2024 Society of Chemical Industry.

Enhancing biodegradable polymer surface wettability properties through atmospheric plasma treatmsurfaent and nanocellulose incorporation

This study investigates the effects of atmospheric plasma treatment on the surface properties of polylactic acid (PLA)/nanocrystalline cellulose (CNC) composites, aiming to improve their wettability and mechanical properties. The research utilizes a twin-screw extrusion process for fabricating PLA/CNC biocomposites, followed by surface modification using a custom-built, with a tenfold high-voltage atmospheric plasma system. The motivation of this treatment was to improved surface wettability and potential for enhanced adhesive bonding in ecological applications. These findings contribute to developing more sustainable composite materials by providing a method to improve the functionality of biodegradable polymers without compromising their environmental benefits.

Antimicrobial Solid Starch-Iodine Complex via Reactive Extrusion and Its Application in PLA-PBAT Blown Films.

In this study, a solid masterbatch of starch-iodine complex with 6.7 wt.% iodine was prepared in pellet form using a ZSK-30 twin-screw extruder. Thermogravimetric (TGA) and isothermal TGA analysis of the pellets revealed that there was no significant loss of iodine due to sublimation during reactive extrusion. These solid pellets demonstrated antifungal properties when applied to strawberries via dip coating in an aqueous solution, extending their shelf life from two days to eight days, thereby reducing fungal growth and visual decay. Furthermore, the solid pellets displayed antibacterial activity against E. coli, as evidenced by the clear zone of inhibition observed in the Kirby-Bauer test. To enhance practical application, these pellets were further blended with PLA-PBAT film formulations at 10 and 18% by wt. to make blown films with effective iodine loadings of 0.7 and 1.3% by wt. These films showed superior antibacterial activity against E. coli compared with PLA control films and the commercial silver antimicrobial-containing films during direct inoculation tests as per ISO 22196. Tensile strength and elongation at break in machine direction (MD) for the starch-iodine-containing blown films were comparable to the control films in MD, but tensile strength was reduced to 37-40% in the transverse direction (TD). This was due to a non-uniform dispersion of the starch-iodine complex in the films, as confirmed by the visual and SEM analyses. Thus, this study illustrates the practical utility of the solid starch-iodine complex as a safe and efficient means of introducing iodine into an environment, mitigating the typical hazards associated with handling solid iodine.

Effects of single and twin thermal screw extrusion on protein quality of grain-free pet foods formulated with predominantly animal- or plant-based protein ingredients

With the diversification of the pet food industry and increasing market demand, the inclusion of plant protein in companion animal diets has become of interest. Pulses, commonly seen in grain-free diets, are high in protein and could serve as an alternative source of animal-based protein. There has been research on the ingredient about nutrient profiles and effects on canine health. However, little is known about the amino acid availability when pulses are incorporated into diets. In addition, there is lacking in knowledge about the effect of extrusion processing on protein quality and the possible interaction between processing and ingredients. Therefore, the study was conducted to determine the effect of extrusion and pulses on amino acid digestibility and protein quality. Eight grain-free diet formulations were designed: chicken byproduct meal diet (CON), chicken slurry diet (SLR), chicken slurry + yellow pea diet (SLR+YP), yellow pea diet (YP), green lentil diet (GL), garbanzo bean diet (GB), chicken slurry + taurine diet (SLR+TAU), and chicken slurry + yellow pea + taurine diet (SLR+YP+TAU). Two types of extruders were used: single screw and twin screw extruder. Diet samples were taken at 3 processing time points: raw ingredients, at the end of the preconditioner, and at the end of the extruder. The resulting 48 diet samples were analyzed for chemical composition and fed to cecectomized roosters (n=4/treatment) to determine standardized ileal amino acid digestibility and Digestible Indispensable Amino Acid Score (DIAAS)-like values. Even though the diets were mostly similar in chemical composition, methionine content was lower in diets containing yellow pea and green lentil. Extrusion processing did not have negative effect on natural or synthetic taurine in the diets. Preconditioning and extrusion also increased amino acid digestibility and DIAAS-like values in most diets, as processed diets could be considered well-digested and of good protein quality. According to reference protein sources, tryptophan and methionine were the most limiting amino acids in all treatment diet samples. In conclusion, grain-free diet formulation could result in good protein quality in canine diets and extrusion processing increased amino acid digestibility and protein quality.

Enhancing Mechanical Performance of High-Density Polyethylene at Different Environmental Conditions with Outstanding Foamability through In-Situ Rubber Nanofibrillation: Exploring the Impact of Interface Modification.

In this study, we utilized in situ nanofibrillation of thermoplastic polyester ether elastomer (TPEE) within a high-density polyethylene (HDPE) matrix to enhance the rheological properties, foamability, and mechanical characteristics of the HDPE nanocomposite at both room and subzero temperatures. Due to the inherent polarity differences between these two components, TPEE is thermodynamically incompatible with the nonpolar HDPE. To address this compatibility issue, we employed a compatibilizer, styrene/ethylene-butylene/styrene copolymer-grafted maleic anhydride (SEBS-g-MA), to reduce the interfacial tension between the two blend components. In the initial step, we prepared a 10% masterbatch of HDPE/TPEE with and without the compatibilizer using a twin-screw extruder. Subsequently, we processed the 10% masterbatch further through spun bonding to create fiber-in-fiber composites. Scanning electron microscopy (SEM) analysis revealed a significant reduction in the spherical size of HDPE/TPEE particles following the inclusion of SEBS-g-MA, as well as a much smaller TPEE nanofiber size (approximately 60-70 nm for 5% TPEE). Moreover, extensional rheological testing revealed a notable enhancement in extensional rheological properties, with strain-hardening behavior being more pronounced in the compatibilized nanofibrillar composites compared to the noncompatibilized ones. SEM images of the foam structures depicted substantial improvement in the foamability of HDPE in terms of the cell size and density following the nanofibrillation process and the use of the compatibilizer. Ultimately, the in situ rubber fibrillation and enhancement of HDPE and TPEE interface using a compatibilizer led to increasing the HDPE ductility at room and subzero temperatures while maintaining its stiffness.

Predicting the Processability of Polymers in a Twin-Screw Extruder: CFD Simulation and Experimental Validation

Predicting the Processability of Polymers in a Twin-Screw Extruder: CFD Simulation and Experimental Validation

An experimental validation of diffusion-based devolatilization models in extruders using post-industrial and post-consumer plastic waste

Abstract Extrusion is a key process in mechanical recycling. In a degassing step, volatile components, including all impurities and moisture, are removed from a polymer melt to ensure consistently high quality of the recyclates. Predicting devolatilization performance is therefore of interest in the design of degassing screws; in the plastics industry, it also plays an important role in the transition from a linear to a circular economy. Using two different devolatilization models, we first modelled the degassing process of a lab-scale twin-screw extruder and an industrial-scale recycling single-screw extruder. We then predicted the devolatilization performance of both machines, validated the results with experimental data obtained from emissions tests carried out with post-industrial and post-consumer polypropylene materials and performed linear regression analysis to compare our two models in terms of predictive quality. Our results showed that both models are equally suitable for reliable prediction of the devolatilization performance.

Quality by design approach for fabrication of extended-release buccal films for xerostomia employing hot-melt extrusion technology

The study endeavors the fabrication of extended-release adipic acid (APA) buccal films employing a quality by design (QbD) approach. The films intended for the treatment of xerostomia were developed utilizing hot-melt extrusion technology. The patient-centered quality target product profile was created, and the critical quality attributes were identified accordingly. Three early-stage formulation development trials, complemented by risk assessment aligned the formulation and process parameters with the product quality standards. Employing a D-optimal mixture design, the formulations were systematically optimized by evaluating three formulation variables: amount of the release-controlling polymer Eudragit® (E RSPO), bioadhesive agent Carbopol® (CBP 971P), and pore forming agent polyethylene glycol (PEG 1500) as independent variables, and % APA release in 1, 4 and 8 h as responses. Using design of experiment software (Design-Expert®), a total of 16 experimental runs were computed and extruded using a Thermofisher ScientificTM twin screw extruder. All films exhibited acceptable content uniformity and extended-release profiles with the potential for releasing APA for at least 8 h. Films containing 30% E RSPO, 10% CBP 971P, and 20% PEG 1500 released 88.6% APA in 8 h. Increasing the CBP concentration enhanced adhesiveness and swelling capacities while decreasing E RSPO concentration yielded films with higher mechanical strength. The release kinetics fitted well into Higuchi and Krosmeyer-Peppas models indicating a Fickian diffusion release mechanism.

Functionalized boron nitride nanosheets and their polypropylene nanocomposites: influence on thermal, mechanical, rheological and wear behaviour

ABSTRACT The few-layer hexagonal boron nitride (hBN) nanosheets with hydroxyl (−OH) functional group at edges are synthesized using heat treatment of micron size hBN powder followed by sonication. These nanosheets are modified with a silane coupling agent, 3-Aminopropyl,triethoxysilane (APTES). The synthesized hBN nanosheets are mixed with the PP matrix using twin-screw extrusion followed by injection moulding. In case of APTES-modified hBN nanosheets incorporation in the PP matrix with PP-grafted maleic anhydride (PP-g-MA) shows the formation of an imide bond between the MA functional group of PP-g-MA and the amine group of APTES modified hBN nanosheets revealing compatibilization. The flow behaviour index values are lower for hBN nanosheets filled PP nanocomposites showing the improved processability from Rheological characterization. The few-layered – OH and APTES modified hBN nanosheet incorporation in the PP matrix improves the tensile and thermal properties. The incorporation of APTES modified hBN nanosheet in the PP matrix shows an increase in tensile modulus (18.1%) and tensile strength (8.1%) respectively. Wear studies show the incorporation of – OH and APTES modified hBN nanosheets in the PP matrix decreases the coefficient of friction and wear rate significantly. The wear rate at 4 min of wear testing for modified hBN nanosheet in the PP nanocomposites is ~ 96% less in comparison with neat PP. The wear mechanism is established from wear measurements and scanning electron microscopy (SEM) of worn-out wear surfaces of PP nanocomposites.

Making 2‐D Materials Mechanochemically by Twin‐Screw Extrusion: Continuous Exfoliation of Graphite to Multi‐Layered Graphene

AbstractMechanochemistry has developed rapidly in recent years for efficient chemicals and materials synthesis. Twin screw extrusion (TSE) is a particularly promising technique in this regard because of its continuous and scalable nature. A key aspect of TSE is that it provides high shear and mixing. Because of the high shear, it potentially also offers a way to delaminate 2‐D materials. Indeed, the synthesis of 2‐D materials in a scalable and continuous manor remains a challenge in their industrialization. Here, as a proof‐of‐principle, the automated, continuous mechanochemical exfoliation of graphite to give multi‐layer graphene (MLG, ≈6 layers) by TSE is demonstrated. To achieve this, a solid‐and‐liquid‐assisted extrusion (SLAE) process is developed in which organic additives such as pyrene are rendered liquid due to the high temperatures used, to assist with the exfoliation, and simultaneously solid sodium chloride is used as a grinding aid. This gave MLG in high yield (25 wt%) with a short residence time (8 min) and notably with negligible evidence for structural deterioration (defects or oxidation).

A novel compatibilizer obtained from olive pomace oil maleate (OPOMA) and evaluation in PLA composite production

Alternative of using organic and biomass residues as additives or reinforcements in the production of composite materials has attracted great attention since the 2000s. However, when lignocellulosic biomass is used as natural fiber in composite production, it may have some disadvantages such as low interfacial bonding with the matrix phase. The most common methods used to strengthen the bonding between the matrix phase and the additive material is to use maleic anhydride (MA) as a compatibilizer and some chemicals such as dicumyl peroxide (DCP) as reaction initiators to increase the compatibilizing effect of MA. Therefore, in this study, olive pomace oil maleate (OPOMA) was prepared to be used in the production of PLA (polylactic acid) composites. Olive pomace obtained with ionic liquid pretreatment (OP-IL) in the previous studies of the authors and OPOMA were used in composite production with a biodegradable polymer of PLA. The composite was obtained by mixing 95PLA+5OP-IL by weight in twin-screw extruder at 190ºC for 10 minutes. Under the same conditions, the effect of OPOMA was evaluated by adding 0.5%, 1% and 2% ratio to PLA + OP-IL. In FTIR spectrum of OPOMA, a new symmetrical and asymmetric C=O bands were formed differently from olive oil. While the tensile strength of the PLA+OP mixture was approximately 10 MPa; the tensile strength value of PLA+OP-IL and PLA+OP-IL+OPOMA was around 60 MPa. The elasticity modulus showed less change compared to other mechanical properties. To conclude, it can be emphasized that oil maleates of lignocellulosic biomasses can be promising compatibilizer for biodegradable composite matrices.

Enhancing mechanical properties of polylactic acid through the incorporation of cellulose nanocrystals for engineering plastic applications

This study investigates the potential of enhancing the mechanical properties of polylactic acid (PLA) using cellulose nanocrystals (CNC). Recognized for their high specific strength and stiffness, CNCs are considered to improve the performance of PLA in engineering plastic applications. The synthesis involves a twin-screw extrusion process, which facilitates the uniform dispersion of CNC within the PLA matrix. The mechanical properties, including tensile strength and elongation at break, are comprehensively analyzed, highlighting the effects of CNC concentrations on the performance of PLA composites. Notably, the addition of 1 wt% CNC resulted in a 20% increase in strain at break compared to pure PLA, demonstrating enhanced ductility. Additionally, the thermal resistance of the composite increased by 0.3% with the inclusion of 5 wt% CNC. This study highlights the positive effect of CNC addition on the mechanical properties of PLA composites, making them more suitable for specialized engineering uses.

Reinforcing effects of ground tyre rubber on physical, mechanical, and thermal properties of polyethylene terephthalate

This study examines the use of waste and recyclable polyethylene terephthalate (rPET) along with micro-sized ground tire rubber (GTR) to produce a polymer matrix composite (PMC) material. The PMC materials are made in a Twin-screw extruder, with different ratios of rPET to GTR ranging from 90:10 to 50:50. In order to assess the performance of the newly created rPET-GTR matrix composite materials, the physical, mechanical properties are empirically observed. The thermal properties and crystallinity (Xc) of PMC materials are analysed using DSC. SEM and microscopic imaging are used to determine the characteristics of rPET-GTR composite materials, including elemental compositions like carbon, oxygen, and silicon. The functional group and chemical structure are confirmed through IR spectra analysis using FTIR techniques. The inclusion of micro-sized GTR has shown a significant effect on the physical (density = 1.306 - 1.208 g/cm3, water absorption = 1.76%–10.74%, and melt flow index = 8.12 - 12.79 gm/10 min), mechanical (tensile strength = 52.78 – 73.58 MPa, impact strength = 110.64 - 138.44 J/m, hardness = 56.14 - 76.37, and flexural modulus = 66.23 - 106.32 MPa), and thermal (melting temperature = 220.25°C–192.57°C, Xc = 20.30 to 30.58%) properties of rPET. These studies all work together to improve the performance of waste rPET and GTR materials by repurposing them. It helps to promote sustainability, cost-effectiveness, and expands the range of applications (automotive parts, building materials, sports equipment, electrical insulation and prosthetics) for rPET-based composites with potential uses in the polymer industries.

Contribution of cellulose nanofibrils on the strengthening and toughening of neat and blended polylactide specimens; and the differences after 3D-printing

The main purpose of this study was to use “green materials” approach by investigating effects of only 1 wt% Cellulose Nanofibrils (CNF) on the strengthening and toughening of neat and blended polylactide (PLA) biopolymer matrix. For this purpose, first of all effects of CNF were investigated in PLA/CNF biocomposite specimens. After blending of PLA with 10 phr bio-based thermoplastic polyester (b-TPE) elastomer, effects of CNF were investigated also for this PLA/b-TPE/CNF ternary biocomposite specimens. Mechanical tests revealed that due to the efficient strengthening and toughening mechanisms, CNF increased flexural strength of PLA by 33%, while b-TPE increased fracture toughness of PLA by 104%. When CNF and b-TPE were incorporated together, synergism in the strength and toughness values were occurred. All bioblend and biocomposite specimens were produced by using the same “melt mixing” technique in a laboratory size twin-screw extruder, and their test specimens were shaped by conventional “compression molding”. Since shaping by “3D-printing” is frequently used in the biomedical sectors, another distinctive aim of this study was to reveal whether there were any differences in the strength and toughness values of specimens after their 3D-printing. It was observed that due to the “textured” structure of 3D-printed specimens, their flexural strength values were approximately 20% lower, while fracture toughness values were approximately 20% higher.

Preparation and characterization of novel bio‐based polyamide 5.6 composites as sustainable alternatives to petroleum‐derived polyamide 6.6

AbstractIn the pursuit of sustainable solutions, this study investigates the potential of bio‐based polyamide 5.6 (PA56) as a promising alternative to petroleum‐derived polyamide 6.6 (PA66). Novel composites of PA56 and PA66 were prepared with the incorporation of glass fibers and flame retardant additives by twin screw extruder. Subsequently, these composites were subjected to comprehensive characterization to determine their performance. The physical, mechanical, rheological, thermal, and flammability properties of PA56 composites were investigated and compared with those of PA66 composites with the same formulations. This article aims to unveil the remarkable potential of bio‐based PA56 composites in industrial applications. The results showed that bio‐based PA56 exhibits comparable, and in some cases superior, performance to PA66 while offering the added advantage of environmental sustainability. The findings suggest that bio‐based polyamide 5.6 can serve as a sustainable alternative to petroleum‐derived polyamide 6.6, contributing to a greener future in industrial applications.Highlights Bio‐based PA56 exhibits comparable properties to petroleum‐derived PA66. Incorporation of glass fibers and flame retardants enhances the properties of PA56. Findings propose PA56 as a sustainable alternative to PA66 in various applications.

The hemp-reinforced polypropylene composite: Effect of the alkaline and coupling agents treatment

The hemp-reinforced polypropylene composite was produced by the twin-screw extrusion in the presence of polypropylene-graft-maleic anhydride (PP-g-MA) and silane as coupling agents and subsequence by the compression molding. The hemp fiber was obtained by sodium hydroxide treatment prior to the twin-screw extruder. The PP/Hemp composite was analyzed using a universal testing machine, scanning electron microscope, differential scanning calorimetry, X-ray diffraction, and Fourier transform infrared spectroscopy. The mechanical properties of the PP/MA/Hemp demonstrated a better result than that of PP/Si/Hemp in most hemp contents. The SEM images of the PP/MA/Hemp exhibited excellent interfacial bonding in PP/MA/Hemp30 without fiber pullouts. However, the fiber breakage and some fiber pullout with gaps around the fiber of PP/Si/Hemp indicate the poor bonding of the PP matrix. The functional group of the PP/Hemp composite showed the –OH cellulose result peak of the reaction between hemp fibers and polypropylene.

Valorization of Winery By-Products as Bio-Fillers for Biopolymer-Based Composites.

Grape seeds (GS), wine lees (WL), and grape pomace (GP) are common winery by-products, used as bio-fillers in this research with two distinct biopolymer matrices-poly(butylene adipate-co-terephthalate) (PBAT) and polybutylene succinate (PBS)-to create fully bio-based composite materials. Each composite included at least 30 v% bio-filler, with a sample reaching 40 v%, as we sought to determine a composition that could be economically and environmentally effective as a substitute for a pure biopolymer matrix. The compounding process employed a twin-screw extruder followed by an injection molding procedure to fabricate the specimens. An acetylation treatment assessed the specimen's efficacy in enhancing matrix-bio-filler affinity, particularly for WL and GS. The fabricated bio-composites underwent an accurate characterization, revealing no alteration in thermal properties after compounding with bio-fillers. Moreover, hygroscopic measurements indicated increased water-affinity in bio-composites compared to neat biopolymer, most significantly with GP, which exhibited a 7-fold increase. Both tensile and dynamic mechanical tests demonstrated that bio-fillers not only preserved, but significantly enhanced, the stiffness of the neat biopolymer across all samples. In this regard, the most promising results were achieved with the PBAT and acetylated GS sample, showing a 162% relative increase in Young's modulus, and the PBS and WL sample, which exhibited the highest absolute values of Young's modulus and storage modulus, even at high temperatures. These findings underscore the scientific importance of exploring the interaction between bio-fillers derived from winery by-products and three different biopolymer matrices, showcasing their potential for sustainable material development, and advancing polymer science and bio-sourced material processing. From a practical standpoint, the study highlighted the tangible benefits of using by-product bio-fillers, including cost savings, waste reduction, and environmental advantages, thus paving the way for greener and more economically viable material production practices.

The effect of maleic anhydride grafted polypropylene addition on the degradation in the mechanical properties of the PP/wood composites

This work focuses on studying the influence of coupling agents on the degradation in the mechanical properties of Polypropylene (PP)/wood composites. Maleic anhydride polypropylene (MAPP) was used as a coupling agent between the wood flour and PP matrix. As the coupling agent plays an important role in the stability of the WPC, a 10 wt% wood flour was mixed with PP granules along with a UV stabilizer and varying percentages (1, 3, 5 wt%) of MAPP in a twin-screw extruder to obtain PWC granules. The composite granules were injection molded to produce tensile samples for the mechanical characterization of the composites. To test the environmental degradation of the PWCs, the tensile samples were exposed to the environmental conditions for 0, 336 h (14 days), and 672 h (28 days) prior to testing. After the specified exposure time, the samples were mechanically characterized using tensile testing. The degradation characteristics of the WPCs were quantified in terms of the failure strains of the composite with exposure time. The experiments were designed, and various analyses, including ANOVA, regression equation, and prediction tests, were carried out to investigate the impact of parameters on the failure strain of the PWCs. Moreover, the study aimed to examine the effect of parameters such as MAPP and time, on the failure strain of the composites. From the experimental results, it is concluded that the composites containing 1 wt% of MAPP showed superior retention in the degradation of composites when compared with 3 and 5 wt% MAPP content.

Fabrication and characterization of biocomposite pellets from cassava starch and oil palm empty fruit bunch fibers

Oil palm empty fruit bunches (OPEFB) are lignocellulosic biomass that can be used to produce a biocomposite as an alternative to substitute non-renewable materials, such as plastic. Generally, the production of biocomposites uses OPEFB, which has been processed into cellulose, microcrystalline cellulose, or nanocellulose and is mixed with starch. However, the OPEFB pretreatment into various types of cellulose requires a long process and many chemicals. The OPEFB pretreatment with less process, such as cutting to shorter fibers and without chemicals, was expected to shorten the process. This study aims to produce and evaluate the characteristics of biocomposite pellets from a combination of cassava starch and OPEFB fibers. Short OPEFB fibers (3-5 mm) with varying concentrations of 0, 5, 10, 15, and 20% were added to the cassava starch before mixing with other materials. The twin screw extruder used to produce biocomposite pellets was set at six temperature zones ranging from 85-140 °C and the screw speed in the range of 160-190 rpm. The results show that higher concentrations of OPEFB fibers produced darker pellets, which tended to be greyish. The biocomposite pellets had densities of 1.322-1.417 g cm-3. SEM results show some agglomerations on the surface of starch-OPEFB fibers biocomposite pellets. The water solubility of biocomposite pellets ranged from 32.97 – 36.44%. In conclusion, biocomposite pellets could be produced from a mixture of cassava starch and OPEFB fibers up to 20%. In its application for rigid packaging production, the biocomposite pellets’ performance could be improved by mixing them with recycled polypropylene.