Turbine Research Facility Research Articles

Aerodynamics of Tip Leakage Flows Near Partial Squealer Rims in an Axial Flow Turbine Stage

This paper deals with an experimental investigation of aerodynamic characteristics of full and partial-length squealer rims in a turbine stage. Full and partial-length squealer rims are investigated separately on the pressure side and on the suction side in the “Axial Flow Turbine Research Facility” (AFTRF) of the Pennsylvania State University. The streamwise length of these “partial squealer tips” and their chordwise position are varied to find an optimal aerodynamic tip configuration. The optimal configuration in this cold turbine study is defined as the one that is minimizing the stage exit total pressure defect in the tip vortex dominated zone. A new “channel arrangement” diverting some of the leakage flow into the trailing edge zone is also studied. Current results indicate that the use of “partial squealer rims” in axial flow turbines can positively affect the local aerodynamic field by weakening the tip leakage vortex. Results also show that the suction side partial squealers are aerodynamically superior to the pressure side squealers and the channel arrangement. The suction side partial squealers are capable of reducing the stage exit total pressure defect associated with the tip leakage flow to a significant degree.

Unsteady Aerodynamics and Interactions Between a High-Pressure Turbine Vane and Rotor

A set of experimental data is presented investigating the unsteady aerodynamics associated with a high pressure turbine vane (HPV) and rotor blade (HPB). The data was acquired at the Turbine Research Facility (TRF) of the Air Force Research Laboratory. The TRF is a transient, blowdown facility generating several seconds of experimental data on full scale engine hardware at scaled turbine operating conditions simulating an actual engine environment. The pressure ratio and freestream Reynolds number were varied for this investigation. Surface unsteady pressure measurements on the HPV, total pressure traverse measurements downstream of the vane, and surface unsteady pressure measurements for the rotor blade were obtained. The unsteady content of the HPV surface was generated by the rotor potential field. The first harmonic decayed more rapidly than the second harmonic with a movement upstream causing the second harmonic to be most influential at the vane throat. The blade unsteadiness appears to be caused by a combination of shock, potential field, and vane wake interactions between the vane and rotor blade. The revolution averaged data resulted in higher unsteadiness than a passing ensemble average for both vane and rotor indicating a need to understand each passage for high cycle fatigue (HCF) effects.

Aerodynamic and Performance Behavior of a Three‐Stage High Efficiency Turbine at Design and Off‐Design Operating Points

This article deals with the aerodynamic and performance behavior of a three‐stage high pressure research turbine with 3‐D curved blades at its design and off‐design operating points. The research turbine configuration incorporates six rows beginning with a stator row. Interstage aerodynamic measurements were performed at three stations, namely downstream of the first rotor row, the second stator row, and the second rotor row. Interstage radial and circumferential traversing presented a detailed flow picture of the middle stage. Performance measurements were carried out within a rotational speed range of 75% to 116% of the design speed. The experimental investigations have been carried out on the recently established multi‐stage turbine research facility at the Turbomachinery Performance and Flow Research Laboratory, TPFL, of Texas A&M University.

Turbine Tip and Shroud Heat Transfer and Loading—Part A: Parameter Effects Including Reynolds Number, Pressure Ratio, and Gas-to-Metal Temperature Ratio

Turbine tip and shroud flow and heat transfer are some of the most complex, yet important, issues in turbine design. Most of the work performed to date has been performed in linear cascades and has investigated such items as the effect of tip geometries and turbulence on tip and shroud pressure and heat transfer. There have been very few full annulus or rotating measurements in the literature. Experimental measurements have been made on a single stage high pressure turbine at the US Air Force Turbine Research Facility (TRF) to aid in the understanding of this phenomena. The TRF is a full scale, rotating rig that operates at matched flow conditions to the true turbine environment. Heat flux measurements were acquired with both Pyrex insert strip and button gages, while the pressure measurements were taken with surface-mounted Kulite® pressure transducers. This paper presents one of the first full rotating, simultaneous pressure and heat transfer measurements to be taken in the turbine tip shroud region. These measurements provide some of the details needed for accurately quantifying the true flow condition in this complex flow regime. Comparisons between the present data and the existing 2-D cascade data were made. This investigation quantified the effects of Reynolds number, inlet temperature, turbine pressure ratio and inlet flow temperature profiles. This provides a benchmark data set for validation of numerical codes.

Mainstream Aerodynamic Effects Due to Wheelspace Coolant Injection in a High-Pressure Turbine Stage: Part I—Aerodynamic Measurements in the Stationary Frame

The relative aerodynamic and performance effects associated with rotor–NGV gap coolant injections were investigated in the Axial Flow Turbine Research Facility (AFTRF) of the Pennsylvania State University. This study quantifies the effects of the coolant injection on the aerodynamic performance of the turbine for radial cooling, impingement cooling in the wheelspace cavity and root injection. Overall, it was found that even a small quantity (1 percent) of cooling air can have significant effects on the performance character and exit conditions of the high pressure stage. Parameters such as the total-to-total efficiency, total pressure loss coefficient, and three-dimensional velocity field show local changes in excess of 5, 2, and 15 percent, respectively. It is clear that the cooling air disturbs the inlet end-wall boundary layer to the rotor and modifies secondary flow development, thereby resulting in large changes in turbine exit conditions.

Mainstream Aerodynamic Effects Due to Wheelspace Coolant Injection in a High-Pressure Turbine Stage: Part II—Aerodynamic Measurements in the Rotational Frame

The current paper deals with the aerodynamic measurements in the rotational frame of reference of the Axial Flow Turbine Research Facility (AFTRF) at the Pennsylvania State University. Stationary frame measurements of “Mainstream Aerodynamic Effects Due to Wheelspace Coolant Injection in a High Pressure Turbine Stage” were presented in Part I of this paper. The relative aerodynamic effects associated with rotor–nozzle guide vane (NGV) gap coolant injections were investigated in the rotating frame. Three-dimensional velocity vectors including exit flow angles were measured at the rotor exit. This study quantifies the secondary effects of the coolant injection on the aerodynamic and performance character of the stage main stream flow for root injection, radial cooling, and impingement cooling. Current measurements show that even a small quantity (1 percent) of cooling air can have significant effects on the performance and exit conditions of the high-pressure turbine stage. Parameters such as the total pressure coefficient, wake width, and three-dimensional velocity field show significant local changes. It is clear that the cooling air disturbs the inlet end-wall boundary layer to the rotor and modifies secondary flow development thereby resulting in large changes in turbine exit conditions. Effects are the strongest from the hub to midspan. Negligible effect of the cooling flow can be seen in the tip region.

Three-Dimensional Flowfield Downstream of an Axial-Flow Turbine Rotor

A systematic and comprehensive investigation was performed to provide detailed data on the threedimensional viscous flow phenomena downstream of a modern turbine rotor and to understand the flow physics such as the origin, nature, development of wakes, secondary flow, and leakage flow. The experiment was carried out in the Axial Flow Turbine Research Facility (AFTRF) at The Pennsylvania State University, with velocity measurements taken with a 3-D LDV System. Two radial traverses at 1% and 10% of chord downstream of the rotor were performed. Sufficient spatial resolution was maintained to resolve blade wake, secondary flow, and tip leakage flow. The wake deficit is found to be substantial, especially at 1% of chord downstream of the rotor. At this location, negative axial velocity occurs near the tip, suggesting flow separation in the tip clearance region. Cross-correlations are mainly associated with the velocity gradient of the wake deficit. The radial velocities, both in the wake and in the endwall region, are found to be substantial. Two counter-rotating secondary flows are identified in the blade passage, with one occupying the half span close to the casing and the other occupying the half span close to the hub. The tip leakage flow is restricted to 10% immersion from the blade tip. There are strong vorticity distributions associated with these secondary flows and tip leakage flow. The passage averaged data are in good agreement with design values.

Design, Development, and Performance of a Turbine Research Facility to Study Rotor Stator Interaction Effects

Article Design, Development, and Performance of a Turbine Research Facility to Study Rotor Stator Interaction Effects was published on September 1, 1996 in the journal International Journal of Turbo & Jet-Engines (volume 13, issue 3).