High-density warehouses are now necessary due to quick delivery services. The puzzle-based storage system is a workable solution to increase storage density, although the retrieval process is challenging. The Logistics 4.0 Lab at NTNU and Norwegian company Wheel.me have unveiled a new solution called a puzzle-based movable rack system. It uses autonomous wheels to move storage racks in any direction, including diagonally, potentially achieving high throughput. Retrieval performance depends on the system’s features even though it is the most practical approach. For this study, we considered performance analysis of the PBMR system in terms of travel time distribution and number of movements considering different scenarios. The results of the scenario analysis show that 70% of the time, travel time is lower than 1 unit while the number of movements is less than 10% of the storage capacity units 50% of the time when we used the proposed PBMR system with diagonal movements. This has yielded valuable insights into the efficiency and functionality of the designed system.
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