Aniline, a toxic aromatic amine prevalent in printing and dyeing effluents, has garnered significant attention due to its potential risks to human health and the environment. In this study, 3D blocky melamine sponge-supported spinel ferrite nanocomposites (MFe2O4@MS) were synthesized to activate peroxymonosulfate (PMS) for the removal of aniline from printing and dyeing wastewater. The CoFe2O4@MS-PMS achieved complete removal of aniline within 10 min across a pH range of 5 to 11, significantly outperforming the CuFe2O4@MS-PMS and ZnFe2O4@MS-PMS systems. Electron paramagnetic resonance (EPR) and probe-based kinetic model experiments certified the formation of sulfate radicals (•SO4−), hydroxyl radicals (•OH), and singlet oxygen (1O2) during the process, where •SO4− was identified as the principal reactive species responsible for aniline degradation. The Langmuir-Hinshelwood model demonstrated that the melamine sponge framework significantly improved the dispersion and adsorption capabilities of MFe2O4 nanoparticles. This enhancement led to localized enrichment of aniline and PMS on the surface. Furthermore, the removal of aniline by CoFe2O4@MS-PMS performed satisfactorily in five-cycle experiments and in actual printing and dyeing wastewater. This research offers new insights into the design and synthesis of environmentally friendly and highly active PMS catalysts for aniline degradation in industrial wastewater.
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