Material Toughness Research Articles

Effect of steel fibers on the stress–strain behaviour of aligned steel fiber ultra-high performance concrete under uniaxial compression

The mechanical properties of ultra-high performance concrete (UHPC) can be significantly enhanced by aligning the fibers. Aligned steel fiber UHPC (ASF-UHPC) was fabricated using a uniform magnetic field, yet the corresponding stress-strain relationship has not been extensively studied, hindering accurate calculations. To address this gap, ASF-UHPC was prepared and subsequently subjected to CT scans and uniaxial compression tests to investigate its stress-strain behavior. The analysis of failure mode and stress-strain curves revealed distinct anisotropic characteristics in compressive stresses and fiber distributions. Various steel fiber parameters, including the alignment orientation, volume fraction, and length, were systematically analysed to assess their impact on the material properties. A unit-cell model was developed to elucidate the influence of the fiber alignment orientation on UHPC performance. The results demonstrate that a parallel fiber alignment significantly enhances the elastic modulus, albeit with a Poisson ratio similar to that of the matrix, owing to the limited lateral confinement. Conversely, perpendicular fiber alignment restrains lateral deformation, enhancing the material strength and toughness. Randomly distributed fibers offered a degree of horizontal confinement, whereas inclined fibers induced horizontal thrust, leading to excessive lateral deformation and consequent elevation of the Poisson ratio. Finally, predictive equations for UHPC elastic modulus and compressive strength, along with an analysis model for stress-strain characteristics, were refined taking into account the direction of fiber arrangement.

Fabrication of dense Cf/SiC ceramic matrix composites using 3D printing and PIP with short carbon fibre as a toughening material

ABSTRACT To achieve weight reduction, toughness enhancement, and the fabrication of complex structures in SiC composites, a combination of SLS and PIP processes was used. Silicon carbide powder served as the matrix material, while short carbon fibres were used for toughening, resulting in dense Cf/SiC ceramic matrix composites. The effects of varying carbon fibre sizes and contents on the microstructure and mechanical properties of Cf/SiC composites were examined. Results indicated that adding 8% carbon fibre increased the fracture toughness of Cf/SiC composites by 33.33%. Further increases in carbon fibre content showed minimal effects on fracture toughness. Based on experimental results and finite element simulations, toughening mechanisms, including fibre pull-out, fibre debonding, and crack deflection, were further elucidated. Consequently, Cf/SiC composites with complex structures, such as turbine specimens and lattice structures, were successfully fabricated.

A numerical study of Mullins softening effects on mode I crack propagation in viscoelastic solids

This paper presents a finite element analysis of steady-state crack propagation in viscoelastic soft solids exhibiting Mullins softening. A cohesive-zone model is employed to simulate the localized processes at the tip of a Mode I crack in materials governed by viscoelastic behavior and damage-induced Mullins effects. The study numerically evaluates the intrinsic dissipation characteristics of typical rubber-like materials, focusing on the influence of key factors such as Mullins damage, relaxation modulus, and relaxation time. The impact of these factors on material toughening is examined, with particular emphasis on their role in crack propagation. The results reveal that crack propagation velocity is highly sensitive to the interplay between energy dissipation mechanisms. Specifically, Mullins damage parameters are shown to increase fracture toughness by raising the local energy release rate threshold at the crack tip. Additionally, the relaxation modulus enhances viscous dissipation, further elevating this threshold and subsequently reducing crack propagation velocity. Interestingly, an inverse relationship between relaxation time and crack propagation velocity is observed. The study provides a detailed analysis of the dissipation mechanisms at the crack tip, offering valuable insights for improving material toughness.

Cryogenic Impact on Carbon Fiber-Reinforced Epoxy Composites for Hydrogen Storage Vessels

Carbon fiber-reinforced epoxy (CF/EP) composites are attractive materials for hydrogen storage tanks due to their high strength-to-weight ratio and outstanding chemical resistance. However, cryogenic temperatures (CTs) have a substantial impact on the tensile strength and interfacial bonding of CF/EP materials, producing problems for their long-term performance and safety in hydrogen storage tank applications. This review paper investigates how low temperatures affect the tensile strength, modulus, and fracture toughness of CF/EP materials, as well as the essential interfacial interactions between carbon fibers (CFs) and the epoxy matrix (EP) in cryogenic environments. Material toughening techniques have evolved significantly, including the incorporation of nano-fillers, hybrid fibers, and enhanced resin formulations, to improve the durability and performance of CF/EP materials in cryogenic conditions. This review also assesses the hydrogen barrier properties of various composites, emphasizing the importance of reducing hydrogen permeability in order to retain material integrity. This review concludes by highlighting the importance of optimizing CF/EP composite design and fabrication for long-term performance and safety in hydrogen storage systems. It examines the prospects for using CF/EP composites in hydrogen storage tanks, as well as future research directions.

Exploring the mechanical and biological properties of a resin-ceramic composite with biomimetic nacre structure containing zinc used for prosthodontics

Enhancement of the mechanical and biological properties of dental restoration materials is of significant importance. Drawing inspiration from the architecture and mechanical properties of natural nacre, we employed a low-cost accumulative rolling process to develop resin-ceramic composites with suitable hardness and high toughness. Plate-like aluminum oxide powder with diameters of 5–10 μm and nano-zinc oxide (ZnO) with antibacterial properties were mixed as the ceramic phase of the composite. Aluminum oxide ceramic plates were stacked using an accumulative rolling process to achieve a consistent orientation, followed by sintering to obtain porous ceramic scaffolds. The ceramic scaffolds were subsequently immersed in methyl methacrylate resin to complete the fabrication of the biomimetic composites. The mechanical and biological properties of the composites were comprehensively tested. The composites had a suitable hardness (1.09–1.63 GPa), excellent flexural strength (156.7–167.8 MPa), and fracture toughness (KIC = 2.66–3.59 MPa m1/2). Biomimetic composites are expected to mitigate the wear of natural teeth without developing fractures or deformations, while also exhibiting excellent cytocompatibility and antibacterial activity. This study investigated the factors influencing crack propagation in fracture tests and provided insights into enhancing the toughness of dental restorative materials. The biomimetic resin-ceramic composites containing Zn developed in this study have the potential to be used as functional dental restoration materials.

Fracture Toughness Estimate of H-Section Steel for Offshore Structure

In this study, a novel estimating equation based on the WES2808 standard was proposed to predict fracture toughness through the transition temperature of Charpy impact toughness and CTOD (Crack Tip Opening Displacement) fracture toughness. This equation was specifically developed for 460MPa class H-section steel materials used in marine structures, including the base material (BM), heat-affected zone (HAZ), and weld metal (WM). The experimental results confirmed that the proposed estimation equation accurately predicted the fracture toughness across these different material regions. These findings demonstrate the reliability and applicability of the proposed equation in estimated fracture toughness for marine structure materials, thereby contributing to improved safety and performance in harsh environmental conditions.

The Acoustic Emission Testing in the Evaluation of Fracture Toughness of Brittle Materials.

Evaluating the fracture resistance of dental ceramics is essential for assessing their behavior. This study aimed to validate a custom load-to-fracture test for assessing fracture strength compared to a conventional method. Acoustic emission testing, a non-destructive (ND) lab test, was employed to evaluate the fracture toughness (FT) of brittle materials by capturing sound waves generated by crack formation in failing samples. A total of 130 samples, divided into three types (glass sheets, zirconia sheets, and monolithic zirconia crowns), were tested. The fracture loads were measured using both custom and conventional methods. The mean fracture loads for glass sheets were 650.46 N ± 110.38 (custom) compared to 691.41 N ± 155.92 (conventional). For zirconia sheets, the values were 95.25 N ± 7.78 (custom) vs 112.75 N ± 31.26 (conventional). Monolithic zirconia crowns showed mean fracture loads of 1108.99 N ± 327.89 (custom) compared to 1292.52 N ± 271.42 (conventional). Statistically significant differences were evident in all three types, indicating lower values with custom testing for all samples. The custom testing demonstrated an advantage in identifying cracks at lower loads, thereby enhancing the accuracy of fracture load values. Despite its limitations, the study suggests that the custom setup could be a viable alternative to conventional fracture load testing of brittle materials. However, further testing with more materials is recommended to enhance the results' accuracy and generalizability. The findings indicate that the custom load-to-fracture test can provide more accurate measurements of FT in dental ceramics, which is crucial for predicting their clinical performance and longevity. How to cite this article: Haddad C, Eng JG, Zoghbi AE. The Acoustic Emission Testing in the Evaluation of Fracture Toughness of Brittle Materials. J Contemp Dent Pract 2024;25(7):617-623.

Role of molecular damage in crack initiation mechanisms of tough elastomers

Tough soft materials such as multiple network elastomers (MNE) or filled elastomers are typically stretchable and include significant energy dissipation mechanisms that prevent or delay crack growth. Yet most studies and fracture models focus on steady-state propagation and damage is assumed to be decoupled from the local stress and strain fields near the crack tip. We report an in situ spatial-temporally resolved 3D measurement of molecular damage in mechanophore-labeled MNE just before a crack propagates. This technique, complemented by digital image correlation, allows us to compare the spatial distribution of both damage and deformation in single network (SN) elastomers and in MNE. Compared to SN, MNE have a wide-spread damage in front of the crack and, surprisingly, delocalize strain concentration. A continuum model, where damage distribution is fully coupled to the crack tip fields, is proposed to explain these results. Additional measurements of time-dependent molecular damage during fixed grips relaxation in the presence of a crack reveal that the less localized damage distribution delays fracture initiation. The observations and exploratory modeling reveal the dynamic fracture mechanism of MNE, providing guidance for rational design of high-performance tough elastomers.

A photocurable ultra-tough eutectic gel with coordination crosslinking used for wearable sensors and TENG flexible electrodes

Flexible polymer molecular chains are of great interest to researchers in the field of flexible wearable electronics due to their unrivaled flexibility and ductility. However, achieving high toughness, high elasticity, environmental stability and easy machining of flexible electronic materials remains a challenge. In this study, we present a photocurable eutectic gel mainly composed of DMAPS, AAc, Zr4+ and deep eutectic solvents (DES). Due to the strong coordination between zirconium ions and polymer networks, the gel can be endowed with excellent properties, such as excellent tensile strength (1.14 MPa), low hysteresis (5 kJ·m−3) and good adhesion (above 40 kPa). DES can not only give the gel good electrical conductivity, but also maintain the stability of the gel to ensure that the leakage or volatilization of the solvent will not occur in use. The properties mentioned above allow the gel to achieve a sensitivity factor of up to 1.7 over a small strain range, demonstrating its potential applications in the field of flexible strain sensors and triboelectric flexible electrode materials. What’s more, the gel can be used to prepare complex geometric shapes with high precision through digital light processing (DLP) based 3D printing technology. Therefore, this work introduces a novel approach for the development of highly stable flexible wearable devices, which has the potential to expand the applications of eutectic gels.

Machine Learning Modeling for Predicting Tensile Strain Capacity of Pipelines and Identifying Key Factors

Abstract Machine learning (ML) techniques have recently gained great attention across a multitude of engineering domains, including pipeline materials. However, their application to tensile strain capacity (TSC) modeling remains unexplored. To bridge this gap, this study developed and evaluated an ML model to predict the tensile strain capacity of girth-welded pipelines. The model was trained on over 20,000 data points derived from a TSC equation available in the literature. The ML model demonstrated robust performance in predicting tensile strain capacities. Evidence of this lies in the near-zero means, minimal standard deviations, and normal distribution of residuals for both the training and test datasets. These collectively suggest that the model provides a good fit for the data. Furthermore, the model's loss behavior indicates successful convergence and generalization, without signs of overfitting or underfitting. An analysis using the random forest method revealed that the geometry of the flaw, specifically the flaw depth, is the most influential variable in predicting the TSC. This could be attributed to its significant impact on the fracture toughness of materials. In contrast, material properties and fracture toughness exert less influence relatively, despite their contributions to the model. This finding underscores the importance of flaw geometry in TSC prediction models. Overall, the development of a data-driven TSC model has shown efficient TSC modeling. This model leverages ML techniques, allowing for continuous updates with new data via deep learning.

Strain energy density maximization principle for material design and the reflection in trans-scale continuum theory

Traditional efforts in the design of damage-tolerant structural materials were largely exercises in optimizing the combination of strength and ductility. However, the simultaneous consideration of these two conflicting mechanical indices, improving one inevitably sacrifices the other, makes the design extremely complex and difficult, due to the dilemma of choosing between them. Here, physically guided by the energy variational expression in trans-scale continuum mechanics theory, we propose a general mechanics principle for material design that involving only one index: towards strong and tough material the strain energy density limit (w) should be maximized, i.e., strain energy density maximization principle, referred to as wmax principle. It aims to guide the attainment of exceptional comprehensive mechanical properties, while circumventing the dual-index dilemma by employing a singular index w. Extensive experimental data analyses prove that (i) the maximum wmax always exists, at a critical dimension of characteristic microstructure dc,micro, and (ii) w can effectively index strength-ductility synergy and the wmax is conjugated with both high strength and high ductility, verifying the validity of wmax principle. The universality, practicality and downward compatibility are also examined. The dc,micro approaches twice the span of strain gradient region around internal boundary, suggesting that the microstructure state with wmax is the critical state with strongest strain gradient. Importantly, the w improvement as a function of the characteristic size of either microstructure or deformation field can be well captured by strain gradient theory, confirming the consistence between the wmax principle, experimental results and trans-scale continuum theories. This principle opens up a new design concept for advanced structural materials from the perspective of microstructure-w-mechanical properties relationship.

Observing the crack tip behavior at the nanoscale during fracture of ceramics

Ultimately, brittle fracture involves breaking atomic bonds. However, we still lack a clear picture of what happens in the highly deformed region around a moving crack tip. Consequently, we still cannot link nanoscale phenomena with the macroscopic toughness of materials. The unsolved challenge is to observe the movement of the crack front at the nanoscale while extracting quantitative information. Here, we address this challenge by monitoring stable crack growth inside a transmission electron microscope. Our analysis demonstrates how phase transformation toughening, previously thought to be effective at the microscale and above, promotes crack deflection at the nanolevel and increases the fracture resistance. The work is a first step to help connecting the atomistic and continuous view of fracture in a way that can guide the design of the next generation of strong and tough materials demanded by technologies as diverse as healthcare, energy generation, or transport.

Boosting the Strength and Toughness of Polymer Blends via Ligand-Modulated MOFs.

Mechanically robust and tough polymeric materials are in high demand for applications ranging from flexible electronics to aerospace. However, achieving both high toughness and strength in polymers remains a significant challenge due to their inherently contradictory nature. Here, a universal strategy for enhancing the toughness and strength of polymer blends using ligand-modulated metal-organic framework (MOF) nanoparticles is presented, which are engineered to have adjustable hydrophilicity and lipophilicity by varying the types and ratios of ligands. Molecular dynamics (MD) simulations demonstrate that these nanoparticles can effectively regulate the interfaces between chemically distinct polymers based on their amphiphilicity. Remarkably, a mere 0.1wt.% of MOF nanoparticles with optimized amphiphilicity (ML-MOF(5:5)) delivered ≈3.4- and ≈34.1-fold increase in strength and toughness of poly (lactic acid) (PLA)/poly (butylene succinate) (PBS) blend, respectively. Moreover, these amphiphilicity-tailorable MOF nanoparticles universally enhance the mechanical properties of various polymer blends, such as polypropylene (PP)/polyethylene (PE), PP/polystyrene (PS), PLA/poly (butylene adipate-co-terephthalate) (PBAT), and PLA/polycaprolactone (PCL)/PBS. This simple universal method offers significant potential for strengthening and toughening various polymer blends.

Microstructure and Properties of Gradient Ti(C,N)-Based Cermets by Powder Extrusion Additive Manufacturing

Ti(C,N)-based cermets are crucial for high-speed cutting tools and other high-temperature applications, yet there remains a considerable gap in their preparation controllability, fracture strength, and toughness compared to cemented carbide. Despite numerous studies having focused on modifying the hardness and toughness of Ti(C,N)-based cermets by varying process parameters and chemical compositions, this research has used gradient Ti(C,N)-based cermets produced by powder extrusion additive manufacturing (PEM) technology, which is rare. This study developed the gradient structure layer by layer using PEM. The microstructure of the printed and sintered parts was studied, and the hardness, fracture toughness, and bending strength of the gradient material were analyzed. The gradient material demonstrates superior mechanical properties compared to traditional Ti(C,N)-based cermets, with a hardness of 1760−23+39 HV20, a fracture toughness of 8.5−0.4+0.3 MPa·m1/2, and a bending strength of 2047−43+22 MPa. The research will assist researchers in assessing the potential application of PEM and broaden the application fields of gradient Ti(C,N)-based cermets.

Bending properties and damage evolution of fiber-reinforced aeolian sand backfill materials

Backfilling is a promising measure for controlling surface subsidence in mined-out areas and disposing solid wastes from the mineral processing, there are increasing demands of enhanced toughness and anti-cracking properties of backfill materials to prolong the service life under the complex loads. In this study, polypropylene (PP) fibers were employed to improve performance of backfills, four-point bending and uniaxial compression tests were conducted to investigate the failure process and damage evolution of fiber-reinforced aeolian-sand backfill materials (FABs) using Digital Image Correlation (DIC) and Acoustic Emission (AE) techniques. The results show that the compressive strength tends to decrease with the increasing fiber volume fractions, while the four-point bending strength shows a tendency to increase initially and then decrease, and the optimum volume fraction of PP fiber is 0.6%. At the optimal fiber volume fraction, PP fibers with lengths of 3 mm and 9 mm resulted in a 65.25% and 81.62% increase in the four-point bending strength of FABs, respectively. As indicated by DIC measurements, PP fibers with a length of 9 mm were more effective in controlling the horizontal and vertical displacements of FABs under four-point bending loads than that of 3 mm, and the cracks developed more slowly at the same deflection. In addition, PP fibers with a length of 9 mm have stronger crack extension delay characteristics due to longer effective anchorage distance, as evidenced by more frequent acoustic emission ringing counts and higher cumulative ringing counts. The results of the study may provide a theoretical basis for the application of FABs materials in backfilling.

Mechanical and tribological properties of FeS/Cu–Bi self-lubricating materials reinforced with copper-plated steel fibers

PurposeThis study aims to investigate the effect of steel fibers on the mechanical and tribological properties of FeS/Cu–Bi self-lubricating materials.Design/methodology/approachThe microstructure of the material was characterized by scanning electron microscopy. Tests on the crushing strength, impact toughness and tribological properties of materials were conducted using a universal electronic testing machine, a 300 J pendulum impact testing machine and an M200 ring-block sliding tribometer, respectively.FindingsThe mechanical properties of the material initially increased and then stabilized with increased copper-plated steel-fiber length. When the length of the copper-plated steel fiber was 7 mm, the mechanical properties of the material reached stability. Compared with the material without a copper-plated steel fiber, its crushing strength and impact toughness increased by 32.6% and 53%, respectively. A copper-plated steel fiber with a length of 7 mm lay flat in a copper matrix can strengthen the friction interface and enrich the lubricant. Accordingly, the antifriction and wear resistance of the materials increased by 17.6% and 55%, respectively.Originality/valueThe effects of copper-plated steel fibers on the properties of FeS/Cu–Bi self-lubricating materials were clarified. This work can serve as a reference for improving material performance and its engineering applications.

Phase-field approach for precise fracture tracking in anisotropic rocks: Integrating orthotropy-based energy decomposition and two-fold symmetric fracture toughness

Rock formations are known to exhibit material anisotropy, both in terms of elastic and fracture properties. This means that the fracture path in such formations is not a priori known but rather a complex unknown that requires robust numerical techniques to predict accurately. In this context, the phase-field model is considered particularly effective, provided that certain physical considerations are carefully adjusted to align with the physics of the problem. While addressing elastic anisotropy is well-established, the tension–compression asymmetry necessary to inhibit crack interpenetration in phase-field fracture models needs to account for the specific material anisotropy. Additionally, to accurately capture crack propagation, it is critical to simultaneously account for orientation-dependent fracture toughness in such materials. To address this, the present study employs an anisotropic phase-field model that integrates the generalized spectral decomposition proposed in the literature for orthotropic materials with a two-fold symmetric fracture toughness, to predict the fracture trajectories in rock-type samples under fixed mixed-mode loading ratios. While each of the two aspects has primarily been applied to model orthotropic plates under simple tensile and shearing loading conditions in the literature, here we study their applicability in complex loading scenarios. To this end, the experimental data from notched semi-circular specimens of Grimsel Granite undergoing complex mixed-mode loading obtained in our previous work is considered. We focus on two given mode-mixity ratios and perform numerical studies. Our results emphasize the importance of considering this generalized decomposition for phase-field modeling of fracturing in rock-type materials, particularly under loading conditions where the crack might otherwise be unrealistically driven into the compressive region. Although certain features are well captured by considering anisotropy in elasticity alone, our findings demonstrate that incorporating a two-fold symmetric fracture toughness proves to be advantageous for more precise tracking of the fracture path.

Advancements of biomaterial in hip replacement technology incorporating ceramic materials

The increasing prevalence of hip joint diseases is closely linked to improved living standards and an aging population, leading to a rise in conditions like degenerative arthritis and severe hip injuries. These conditions cause significant pain and functional impairments, greatly reducing the quality of life for affected individuals. Total hip arthroplasty (THA) has become a well-established surgical intervention to address these debilitating conditions. Within the realm of hip replacement materials, ceramics have garnered attention for their exceptional wear resistance and ability to minimize complications, such as bone dissolution caused by wear particles. Ceramics, such as alumina and zirconia, offer biocompatibility and low wear rates, making them favourable choices for hip prostheses. However, despite these advantages, the use of ceramics in hip replacements is not without challenges. Issues such as ceramic fragmentation and abnormal joint noise have been noted, posing significant obstacles to their widespread adoption. This review explores the advancements in hip replacement technology with a particular focus on ceramic materials. It delves into the properties that make ceramics suitable for this application, such as their biocompatibility and mechanical strength, enhanced through advanced manufacturing techniques. Additionally, the review addresses the ongoing challenges, including strategies to mitigate the risk of fragmentation through material toughening and improved prosthesis design. Furthermore, it examines the phenomenon of abnormal joint noise, proposing solutions that involve refinements in implant design, surgical techniques, and post-operative patient management. The aim of this review is to provide a comprehensive overview of current advancements and future directions in the use of ceramic materials in hip replacement technology, highlighting the potential for improved patient outcomes and the need for continued research and innovation in this field.

Modulating the behavior of ethyl cellulose-based oleogels: The impact food-grade amphiphilic small molecules on structural, mechanical, and rheological properties

This work evaluates the ability of various lipid-based amphiphilic small molecules (ASMs) to modulate the mechanical and rheological properties of oleogels principally structured by ethyl cellulose (EC). Six ASMs varying in the chemical structure of their polar headgroups were used to produce EC-ASM oleogels. Stearic acid (StAc), monoacylglycerol (MAG), sodium stearoyl lactylate (SSL), and citric acid esters of monoglycerides (CITREM) all provided a dramatic enhancement in gel strength, while lactic acid (LACTEM) and acetic acid (ACETEM) esters produced only a marginal increase. Those additives which crystallized above 20 °C displayed pronounced changes in their network organization and crystal morphology in the presence of EC. Differences in the solid/liquid phase change behavior were also observed in select samples using differential scanning calorimetry. Both the small and large amplitude oscillatory shear responses were dependent on the ASM which was dependent on the chemistry of the headgroup, crystal network organization, and ability to plasticize the polymer network. The extent of thixotropic recovery was largely dependent on the polarity of functional groups in the ASMs, but was also influenced by the formation of a secondary crystal network. In general, ASMs which formed larger, system-spanning crystal networks (MAG, StAc) produced more brittle gels, while the highly hydrophilic, charged headgroup of SSL promoted a homogeneous distribution of small crystals, resulting in a tougher material. In the absence of a crystal network, stronger polar species in the ASM headgroup produced higher gel strength and increased elasticity. Thus, both ASM chemical structure and crystallization properties strongly contribute to the functionality of the resulting combined oleogelator systems.

The effect of particle toughening layers on the material processibility and forming characteristics of carbon fibre/epoxy prepregs

Introducing toughening materials between laminas is a common approach to enhance the interlaminar toughness of composite materials, thereby improving the crack resistance and damage tolerance. Various physical formats of toughening materials, including particles, veils, and mats, have been introduced. However, the incorporation of solid and separately phased tougheners alters not only the mechanical characteristics of prepregs but also their processability during layup and forming. This alteration can lead to unpredictable forming behaviour and the generation of defects during manufacturing, which has not been extensively investigated.In this work, the effect of interleaving tougheners on the forming and consolidation characteristics of carbon/epoxy prepregs was investigated by measuring the interply friction and bulk factor of prepreg stacks incorporating polyamide particle tougheners of various sizes and shapes at the ply interfaces. Additionally, the feasibility of single diaphragm forming without heating by utilising the low friction characteristic of the particle-coated prepreg surface was explored.