Global warming, characterized by an alarming rise in the Earth’s temperature, is one of the serious impacts of industrialization. Transition towards a sustainable future requires the diversification of our energy sources by replacing fossil fuels with renewable energy such as green H2, to lower global CO2 emissions. Alkaline water electrolysis is one of the widely used affordable water splitting techniques that produces hydrogen gas. Since Fe contamination in this system is an unavoidable factor, it is important to understand the optimum Fe concentration for maximum performance. In this work, we are investigating the change in the total cell performance by spiking Fe2+ (0 to 140 ppm) solution at industrial standard conditions (6 M KOH, 80° C).In this work, we are investigating the change in the total cell performance by spiking Fe2+ (0 to 140 ppm) solution at industrial standard conditions (6 M KOH, 80° C). The KOH was purified prior to the experiment making sure the Fe limits are below the ICP-MS detection limit. To fully understand how Fe activates/deactivates the electrode performance, we chose NixCoy(O)OH coated on Ni mesh anode, commercial AWE cathode and Zirfon-220 as separator and performed testing in both 3-electrode set up and zero-gap electrolyzer set up. Our initial results show that, Fe effect on the total cell performance follows a bell curve where the maximum contribution comes from the activation of the anode. It must be noted that by spiking 40 -50 ppm Fe in the electrolyte the total cell potential is reduced by over 1V which is a huge gain. As we spike over 60 ppm the performance starts to go down. This can be explained by the deposition of FeOx on the anode which is a bad OER catalyst in comparison with NixCoy(O)OH. Our anode has a high active surface area from the nano sheet composition along with high conductivity from CoOx. At 20 ppm Fe in the electrolyte, the anode over potential reduced by 49 mV at 10 mA and by ~110mV at 250mA at 80 °C. Unlike bare Ni electrode as cathode, commercial cathodes are very resistant to Fe fouling only leading to a few millivolts of change. It is important to understand that Fe has maximum effect at low temperature, where the total cell potential was reduced by 200mV by adding 40 ppm Fe solution. As we increase the temperature to 80 °C, reaction kinetics gets improved and the optimum Fe concentration for maximum performance decreases.The activation in the anode performance at high Fe concentration has been verified by studying the surface morphology SEM imaging and by taking the EDX analysis. It has been seen that the anode gives maximum performance when we have sites of NixCoyFeO(OH) deposited on the anode catalyst. As our next step, we will be evaluating the changes in the surface morphology of the cathode along with the amount of Fe being deposited at each spiking. This will provide more information on how we should engineer the cell components to achieve the maximum output. Figure 1
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