Abstract A commercial formulation of Bacillus thuringiensis Berliner subspp. kurstaki, Foray® 76B, was sprayed aerially at a dosage rate of 30 BIU in 1.5 L per ha, over a 500‐ha block in a mixed spruce‐fir forest in northern Ontario, Canada, using two fixed‐wing aircrafts equipped with rotary atomizers. Droplet size spectra were determined on Kromekote® cards at ground level, and spray deposit recovery was assessed on glass plates. Initial deposits and persistence of different components of the formulation were determined on canopy foliage by bioassay using spruce budworm (Choristoneura fumiferana Clem.) larvae as the indicator species, and by different quantification techniques that were newly developed in this study. For quantification of foliar deposits, the total protein content was determined and foliar residues were expressed in ng per g foliage (fresh weight). Foliar extracts were acidified to precipitate the protein. The supernatant was subjected sequentially to n‐hexane and n‐octanol extraction, the components present were quantified spectrophotometrically, and the concentrations equivalent to ng protein per g foliage were determined. Then, the concentrations of “total foliar deposits”; (total protein + n‐hexane fraction + n‐octanol fraction) were calculated. The data on droplet spectra indicated a narrow size spectrum, with number and volume median diameters of 40 and 43 μm respectively. The number of droplets per cm2 was high (92) on the sampling card, and so was the spray mass recovery (about 50 to 60% of the amount applied) on the glass plates. Correspondingly, the initial mortality was high (100%) in insects fed foliage collected from 1.0 h to 3.0 d post‐spray, thus indicating high deposits on canopy foliage. The bioactivity of foliar deposits persisted for up to 18 d (the last day of sampling) post‐spray and the mortality was 33.3%. The prolonged persistence of bioactivity was independent of the type of bioassay conducted. The data on force‐feeding bioassay indicated that spores did not contribute significantly to larval mortality. The supernatant of the formulation showed moderate toxicity. When the soluble protein was removed by precipitation, the toxicity of the supernatant decreased, but measurable toxicity still persisted up to 18 d post‐spray. Thus, the data indicated that formulation ingredients contributed to toxicity against spruce budworm. In parallel with the bioassay results, the total protein concentration levels also persisted for up to 18 d. The mean initial concentration was 1400 ng/g, which declined to 224 ng/g on the 18th day. The n‐hexane‐soluble fraction indicated an initial concentration of 782 ng/g, which was about the same on the 18th day. The n‐octanol‐soluble fraction showed a higher initial concentration (979 ng/g), but this declined over the 18‐d period to 541 ng/g. The “total foliar deposits”; (3161 ng/g) were high initially, but decreased to 1514 ng/g on the 18th day. The half‐life (DT50) of persistence was low (0.84 d) for the total protein, compared to those of n‐octanol fraction (8.3 d) and “total foliar deposits”; (10.3 d), thus indicating a much more rapid disappearance of the protein fraction than that of the n‐octanol fraction and “total foliar deposits.”; These findings showed that the prolonged bioactivity of foliar deposits observed in this study was due to formulation components in Foray 76B. Nevertheless, the present study provided a new methodology to determine “total foliar deposits,”; following aerial application of a Bacillus thuringiensis subspp. kurstaki formulation over a conifer forest.