Three-level Active NPC Research Articles

Application and Verification of a Leg-Transfer Method for Three-Level Active Neutral-Point-Clamped Inverters for Railway Vehicles

In this paper, a two-leg-transfer switch structure method that can continuously supply three-phase power even when an accident occurs in a power semiconductor of a three-level active neutral-point-clamped (ANPC) inverter for railway vehicles is presented. The proposed method can minimize the ripple effect caused by power semiconductor faults by separating the faulty leg from the main circuit and connecting the load-side circuit to a neutral point. As a result of simulations, the average values of MAE and RMSE can be reduced by 1.53 [A] and 1.77 [A], respectively, when using the proposed leg-transfer switch structure compared to using the conventional structure. In the IGBT failure experiment, when the proposed method was applied to a three-level ANPC inverter, there was only a 0.21 [%] difference from the THD under normal conditions. As a result, the magnitude, phase, and total harmonic distortion of the three-phase current waveforms measured before and after the fault were identical. Thus, normal three-phase power could be effectively supplied to the load when the proposed leg-transfer switch method was applied after a power semiconductor fault occurred in the three-level ANPC inverter. If this leg-transfer switch method is applied in three-level ANPC inverterd for railway vehicles, track schedule errors can be minimized by continuously supplying three-phase power to the electric motor even when an accident occurs in a power semiconductor.

Model Predictive Control Strategy Based on Loss Equalization for Three-Level ANPC Inverters

Targeting the issue of high losses of individual switching tubes in Neutral-Point Clamped (NPC) three-level inverters, an Active Neutral-Point Clamped (ANPC) three-level inverter is used, and a model predictive control strategy using the loss equalization of the inverter is proposed. This method organizes and analyzes multiple zero-state current pathway commutation modes and adds mode three under the original two commonly used zero-state commutation modes. On this basis, the three modes are flexibly switched by model predictive control, and the output is optimized according to the value function for the space vector in each operation, while the midpoint voltage control is added to the value function. The simulation results suggest that the recommended strategy in this study may effectively realize the loss equalization control and midpoint voltage control of the ANPC inverter, which improves the operation efficiency of the electromechanical actuator.

Low-complexity model predictive control of a four-level active neutral point clamped inverter without weighting factors

Abstract The four-level active neutral point clamped (ANPC) inverter has become increasingly widely used in the renewable energy industry since it offers one more voltage level without increasing the total number of active switches compared to the three-level ANPC inverter. The model predictive current control (MPCC) is a promising control method for multi-level inverters. However, the conventional MPCC suffers from high computational complexity and tedious weighting factor tuning in multi-level inverter applications. A low-complexity MPCC without weighting factors for a four-level ANPC inverter is proposed in this paper. The computational burden and voltage vector candidate set are reduced according to the relationship between voltage vector and neutral point voltage balance. The proposed MPCC shows excellent steady-state and dynamics performances while ensuring the neutral point voltage balancing. The efficacy of the proposed MPCC is verified by simulation and experimental results.

An intelligent technique for fault detection and localization of three-level ANPC inverter with NP connection for electric vehicles

An intelligent technique for detecting and localizing an inverter switch fault or phase fault of a Three-Level Active Neutral Point Clamped (ANPC) inverter is proposed in this research. Moreover, a 3L-ANPC inverter can gain the controllability of EV's power train and not need to be stalled even after the occurrence of the fault. Hence, an efficient fault diagnosis methodology is required to identify the type of phase fault by a Support Vector Machine (SVM), a machine learning model consisting of sets of labeled training data with regression and classification challenges. Finally, when the fault occurs, the location of the switch fault can be identified by a Deep Neural Network (DNN), which consists of layers of neurons between the input and output layers which fuses the feature extraction process with increased accuracy. Thus, the detection and localization of the open-circuit fault of the switches in the ANPC inverter help overcome all single faults, hence gaining its current controllability without stopping the vehicle. The accuracy of fault detection is improved in a precise manner. Finally, the performance of the proposed work is evaluated over other conventional models concerning varied metrics like the accuracy of identification and localization.

Improving Power Density of a Three-Level ANPC Structure Using the Electro-Thermal Model of Inverter and a Modified SPWM Technique

Multilevel inverter structures have become an interesting substitute for the well-known two-level inverters in a variety of applications due to their exceptional characteristics when compared to conventional inverters. One major issue regarding multilevel structures is the unequal junction temperature of the switches which deteriorates the power density and increase the cost of the inverter by reducing the maximum achievable output power with a given thermal model and cooling system. Hence, on account of the aggressive goals of power density and cost in a majority of power electronic applications, this article proposes a new technique for reducing the maximum junction temperature of switches in a three-level active neutral-point clamped (ANPC) inverter based on a junction temperature estimation method and a modified SPWM control scheme. This technique can ensure up to a 12% rise in the power density value when compared to basic SPWM techniques with no loss distribution algorithm. Moreover, the suggested approach can be used as a protection stage in the inverter which protects the inverter in transient loads, while allowing for reaching the maximum power capability of the inverter. Finally, the simulations of the proposed technique are validated with experimental results of a 400 V, 20 kW three-level ANPC inverter, controlled by the conventional and proposed techniques.

Fast Reliability Assessment of Neutral-Point-Clamped Topologies Through Markov Models

This article presents detailed Markov models for the reliability assessment of multilevel neutral-point-clamped (NPC) converter leg topologies, incorporating their inherent fault-tolerance under open-circuit switch faults. The Markov models are generated and discussed in detail for the three-level and four-level active NPC (ANPC) cases, while the presented methodology can be applied to easily generate the models for a higher number of levels and other topology variants. In addition, this article also proposes an extremely fast calculation method to obtain the precise value of the system's mean time to failure from any given formulated system Markov model. This method is then applied to quantitatively compare the reliability of two-level, three-level, and four-level ANPC legs under switch open-circuit-guaranteed faults and varying degrees of device paralleling. The comparison reveals that multilevel ANPC leg topologies inherently present a potential for higher reliability than the conventional two-level leg, questioning the suitability of the traditional search for topologies with the minimum number of devices in order to improve reliability. Experimental results are presented to validate the fault-tolerance assumptions upon which the presented reliability models for the three-level and four-level ANPC legs are based. This article is accompanied by supplementary MATLAB scripts.

LCL-Filter Design Based on Modulation Index for Grid-Connected Three-Level Hybrid ANPC Inverters

This paper proposes an LCL-filter design based on the modulation index for grid-connected hybrid active neutral point clamped (ANPC) inverters. The three-level hybrid ANPC inverter consists of silicon insulated gate bipolar transistors and silicon carbide metal oxide semiconductor field effect transistors to reduce the switching losses. LCL-filter parameters for the three-level hybrid ANPC inverter are calculated using the current ripple factor. The current ripple factor is affected by phase voltage, which varies according to the modulation index, and therefore the inductance on the inverter side must be considered with the modulation index. To design inductance on the inverter side, the output phase voltage and grid voltage are used to analyze the current ripple factor. The filter capacitor and the inductance on the grid side are designed based on the reactive power absorption and current ripple attenuation. The effectiveness of the proposed LCL-filter design method is validated via simulation and experimental results.

Elimination of Abnormal Output Voltage in a Hybrid Active NPC Inverter

This article proposes a method to eliminate abnormal output voltages generated in three-level hybrid active neutral-point clamped (ANPC) inverters. The hybrid ANPC inverter is a topology in which silicon (Si) devices are replaced with silicon-carbide (SiC) devices in part from the conventional ANPC topology. The hybrid ANPC inverters have the advantages of high switching frequency and low power switching loss due to the SiC devices. In this hybrid ANPC inverter, abnormal output voltages occur when the polarity of the output pole voltage is changed from positive to negative. The cause of the abnormal voltages is the switching time difference between the Si and SiC devices, and it is various from a few nanoseconds to a few microseconds. These abnormal output voltages need to be eliminated as it leads to degraded output power quality in the hybrid ANPC inverters. The proposed switching method effectively eliminates the abnormal output voltages and reduces output current distortion. The performance of the proposed method is verified using a prototype of the new three-level hybrid ANPC inverter type through both simulations and experiments.

Active Voltage Balancing and Thermal Performance Analysis of Dual Flying-Capacitor Active Neutral-Point-Clamped (DFC-ANPC) Inverters

Multilevel inverters provide appealing advantages such as improved efficiency, superior thermal performance, better distribution of the switching and conduction power losses, smaller size of passive components including output ac filters and EMI filters, as compared to their two-level counterparts. The flying-capacitor (FC)-based topologies are attaining more attentions, and are finding lots of medium-voltage and low-voltage industrial and residential applications. The FC-based active neutral-point-clamped (ANPC) inverter, as a hybrid topology based on the three-level ANPC and the FC-based configurations, offers outstanding advantages including the reduced number of FCs as well as switching power cells, improved efficiency, and enhanced power quality. However, the utilization of high-voltage line-frequency switches, as a major drawback, hinders the ANPC converter from expansion and penetration into the high-voltage ranges. The dual flying-capacitor (DFC)-ANPC topology resolves this issue through introducing the zero-voltage-switching (ZVS) feature into the line-frequency devices. This soft-switching makes it possible to use the series connection of several low-voltage devices for the realization of the high-voltage switches without having the transient voltage imbalance issues. This article studies the thermal benefits that are achieved in the DFC-ANPC topology alongside the ZVS operation of its line-frequency high-voltage switches. Furthermore, an active voltage balancing technique, based on logic-equations, is proposed in this article for control of the FCs' voltages. The experimental results are provided to validate the improved thermal performance of the DFC-ANPC topology as well as the active balancing technique for the regulation of the FC voltages.

Enhanced Hybrid Active-Neutral-Point-Clamped Converter With Optimized Loss Distribution-Based Modulation Scheme

The active-neutral-point-clamped (ANPC) converter is a prominent topology for medium voltage applications. To realize a high-power-density three-level ANPC converter, silicon carbide (SiC) MOSFETs may be used but they also lead to an extremely high cost. Thus, it is important to properly utilize the SiC switches in order to achieve not only a highly efficient but also a low-cost system. In this article, a three-level enhanced hybrid ANPC (E-HANPC) structure is proposed, which optimally utilizes both Si insulated gate bipolar transistors (IGBTs) and SiC MOSFETs to achieve these objectives. A dedicated modulation scheme is also proposed that enables a reduction in the conduction and switching losses and, hence, higher efficiency is achieved. The presented method optimally distributes the losses amongst the converter switches that leads to enhanced power handling capability of the E-HANPC converter. Moreover, the proposed converter also achieves short-length commutation loops for the high-frequency SiC MOSFETs, which imparts fast-switching capability with reduced overvoltage stress on these switches. To validate the efficacy of the proposed converter and modulation scheme, extensive simulation and analytical studies are performed. A prototype of the single-phase leg of the E-HANPC converter is also developed to validate its feasibility, proposed principles, and reconfirm the simulation and analytical findings.

Investigation of Three-Level ANPC IGCT Converter for Industrial Medium-Voltage Drives

High-power three-level neutral-point-clamped (NPC) integrated gate commutated thyristor (IGCT) voltage-source converters have been widely used in industry applications. The novel three-level active neutral-point-clamped (ANPC) IGCT voltage-source converters can provide three additional switch states compared to the the NPC counterparts. Thus, the ANPC converter can increase the rated power compared to NPC. In this paper, the switching states of the three-level ANPC IGCT voltage-source converters are illustrated. The commutations and power loss distribution of the IGCT devices are investigated. The strategy is implemented on a high power three-level ANPC voltage-source converter equipped with 4.5kV/4kA IGCT devices. The experimental results prove that the three-level ANPC voltage-source converter has higher power density compared to the conventional NPC counterparts.

A High-Efficiency Three-Level ANPC Inverter Based on Hybrid SiC and Si Devices

Silicon carbide (SiC) devices have excellent performance, such as higher switching frequency and lower switching loss compared with traditional silicon (Si) devices. The application of SiC devices in inverters can achieve higher efficiency and power density. In recent years, the production process of SiC devices has become more mature, but the cost is still several times that of traditional Si devices. In order to balance cost and efficiency, replacing only some of the Si devices with SiC devices in a topology is a better choice. This paper proposed a high-efficiency hybrid active neutral point clamped (ANPC) three-level inverter which has only two SiC devices and the other devices are Si devices. A specific modulation strategy was applied to concentrate switching losses on the SiC devices and reduce the on-state loss through parallel operation during freewheeling intervals. Theoretical efficiency curves and experimental verification of the proposed hybrid scheme with Si-only and SiC-only schemes were carried out.

Evaluation of Different Si/SiC Hybrid Three-Level Active NPC Inverters for High Power Density

Compared with full-SiC mosfets converters, the hybrid utilization of Si/SiC converters is an alternative approach to achieve the tradeoff between performance and cost. A systematic method is proposed to generate 2-SiC and 4-SiC hybrid three-level active neutral-point-clamped (3L-ANPC) inverter topologies from two types of switching cells based on the arrangement of freewheeling paths. The 2-SiC hybrid 3L-APNC inverter and the 4-SiC hybrid 3L-ANPC inverter are analyzed in detail with switching states and modulation strategies given. The power losses are quantitatively compared between the 2-SiC hybrid 3L-ANPC inverter and the 4-SiC hybrid 3L-ANPC inverter. The junction operating temperatures of active switches in different hybrid 3L-ANPC inverters are also estimated. With the same specifications and switching device parameters, the maximum output power of the 4-SiC hybrid 3L-ANPC inverter with modulation strategy I is almost 1.47 times than that of the 2-SiC hybrid 3L-ANPC inverter. A universal prototype for the full-SiC scheme, the full-IGBT scheme, and different Si/SiC hybrid schemes is built to evaluate these topologies at conversion efficiency and thermal characteristics. Experimental results and analysis show that the full-SiC 3L-ANPC inverter has the highest efficiency, whereas the 2-SiC hybrid 3L-ANPC inverter has the best cost performance. Further, the 4-SiC hybrid 3L-ANPC inverter with modulation strategy I has better thermal balance characteristic than that of the 2-SiC hybrid 3L-ANPC inverter, which shows significant superiority in high power density applications.

Multi-Objective Optimal Model Predictive Control for Three-Level ANPC Grid-Connected Inverter

The three-level active-neutral-point-clamped (ANPC) grid-connected inverter is a promising alternative for photovoltaic (PV) power generation, thanks to its capability of balancing the losses of power devices. This paper proposes a multi-objective optimal model predictive control (MO <sup xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">2</sup> -MPC) algorithm for three-level ANPC grid-connected inverter, and thus the number of rolling optimizations of the model can be reduced by eliminating the switching states of the three-level output that violate the unit level jump principle. The power loss of each switch was calculated in real time by the linear fitting of the turn-on and turn-off losses of the switches, and the imbalanced losses were added to the target cost function to minimize imbalance losses. Finally, the proposed control method was proved correct and effective through an experiments prototype.

An Optimized Temperature Sensor Calorimetric Power Device Loss Measurement Method

In the optimized design of power converters, loss analysis of power devices is important. Compared with estimation methods, measuring the power device loss directly in the circuit under test is more accurate. The loss measurement method can be divided into two categories: electrical measurement and calorimetric measurement. The accuracy of the electrical measurement result is restricted to the accuracy of the measurement equipment and parasitic parameters, especially for fast switching devices like SiC devices. The results obtained from calorimetric measurement are more convincing. Based on the measurement principle, calorimetric measurement can be divided into four categories: flow density measurement, temperature equivalent measurement, double jacket measurement, and temperature sensor measurement. This paper proposes an optimized temperature sensor measurement method, which has shorter time consumption, a simpler setup, and lower cost. The principles of the optimized method are described and compared with the traditional ways in detail to show its advantages. The loss measurement and error analysis are carried out in a three-level ANPC (active neutral-point-clamped) topology experiment platform based on the SiC&amp;Si hybrid module to prove the accuracy and practicability of this method.

A Novel Fault-Tolerant Technique for Active-Neutral-Point-Clamped Inverter Using Carrier-Based PWM

This paper presents a novel fault-tolerant method for active–neutral-point-clamped (ANPC) inverter using a modified carrier-based pulsewidth modulation. At a fault event, the ANPC inverter is divided into subinverters, and the modulating signal is modified to two modulating signals. The modified modulating signals are used to control the subinverters and allow continuous operation of the three-level ANPC inverter during faulty conditions even up to four open-switch faults per phase. This technique provides the fault-tolerant capability of the ANPC inverter without the need to add any additional phase legs or complex control strategies. Furthermore, the proposed technique ensures the voltage balancing of the dc-link capacitors. The performance of the proposed fault-tolerant technique is verified through simulation studies in MATLAB/Simulink under different faulty conditions. The feasibility of the proposed technique is also verified experimentally.

Model Predictive Controlled Active NPC Inverter for Voltage Stress Balancing Among the Semiconductor Power Switches

This paper presents a model predictive controlled three-level three-phase active neutral-point-clamped (ANPC) inverter for distributing the voltage stress among the semiconductor power switches as well as balancing the neutral-point voltage. The model predictive control (MPC) concept uses the discrete variables and effectively operates the ANPC inverter by avoiding any linear controller or modulation techniques. A 4.0 kW three-level three-phase ANPC inverter is developed in the MATLAB/Simulink environment to verify the effectiveness of the proposed MPC scheme. The results confirm that the proposed model predictive controlled ANPC inverter equally distributes the voltage across all the semiconductor power switches and provides lowest THD (0.99%) compared with the traditional NPC inverter. Moreover, the neutral-point voltage balancing is accurately maintained by the proposed MPC algorithm. Furthermore, this MPC concept shows the robustness capability against the parameter uncertainties of the system which is also analyzed by MATLAB/Simulink.

Improved Modulation Scheme for Loss Balancing of Three-Level Active NPC Converters

The three-level neutral point-clamped (NPC) converter has attracted much attention in high-power medium-voltage applications, but it is well-known that the NPC topology suffers from unequal power loss distribution among its semiconductor devices. The power loss unbalance problem becomes especially severe when the converter is operating at low fundamental frequencies. To overcome the loss unbalance problem of the NPC converter, the active NPC (ANPC) technique was introduced. However, it is demonstrated in this paper that in many cases, the conventional modulation method for the ANPC converter only marginally relieves the loss unbalance problem. This paper proposes a new modulation scheme (named the adaptive doubled frequency modulation) for the three-level ANPC converter, which significantly improves the power loss and thermal sharing among the semiconductor devices. The basic idea of the proposed scheme is adaptively adjusting the duty cycles of the switching states for every switching cycle, so as to optimize the power loss distribution. Simulation and experimental results verify this new method.

Performance Evaluation of a Three-Level ANPC Photovoltaic Grid-Connected Inverter With 650-V SiC Devices and Optimized PWM

Photovoltaic (PV) energy conversion has been on the spotlight of scientific research on renewable energy for several years. In recent years, the bulk of the research on PV has focused on transformerless grid-connected inverters, more efficient than traditional line transformer-based ones, but more critical from a power quality point of view, especially in terms of ground leakage current. Neutral-point-clamped (NPC) inverters have recently gained interest due to their intrinsically low ground leakage current and high efficiency, especially for MOSFET-based topologies. This paper presents an active NPC (ANPC) topology equipped with 650-V silicon carbide (SiC) MOSFETs, with a new modulation strategy that allows to reap the benefits of the wide-bandgap devices. An efficiency improvement is obtained due to the parallel operation of two devices during the freewheeling intervals. Simulations and experimental results confirm the effectiveness of the proposed converter.

New Modulation Scheme for Three-Level Active Neutral-Point-Clamped Converter With Loss and Stress Reduction

This paper proposes a new modulation scheme for the three-level active neutral-point-clamped (ANPC) converter. This scheme yields new commutation loops for the three-level ANPC phase leg, which contain paralleled switching devices during commutation. The new commutation loops have better switching performance with smaller switching stress for some devices. There are also more evenly distributed loss and stress for each switching device on the phase leg. Moreover, the switching states of the new modulation scheme also reduce the conduction loss of the neutral current. In addition, the proposed modulation scheme needs less pulsewidth modulation (PWM) comparators per phase compared with the conventional scheme. The simple gate signal logic can be applied to any sinusoidal PWM or space vector modulation strategies. Double pulse tests for the new commutation loops show the improved switching characteristics under different load current cases. In addition, the quantitative analysis of the system loss breakdown and the phase leg loss distribution verifies the loss reduction and redistribution result. The proposed method is also applied on a 200-kW three-level ANPC converter for verification.