The hollow thin-walled structure is increasingly used in advanced aero-engine turbine rotor blades, and the traditional surface temperature measurement method based on groove buried couple is no longer applicable. In this paper, a new thermocouple integration method is proposed. The laser additive manufacturing process is used to generate thermocouple embedding channels on the surface of turbine blades. After the thermocouple is embedded, it is pre-fixed, and the thermocouple protection is realized by supersonic flame spraying technology. The strength of the thermocouple integrated structure of the turbine blade is verified by finite element analysis. Based on CFD analysis, the influence of thermocouple integration on the efficiency, pressure ratio and temperature distribution of the turbine blade is studied. The high-speed rotation test shows that the thermocouple integrated structure has high strength and reliability and meets the measurement requirements. This method can provide technical support for the surface temperature measurement of hollow thin-walled turbine rotor blades.