Multilayer Films Research Articles

Reflective coatings: Enhancing building performance and sustainability

Reflective coatings stand at the forefront of sustainable construction, offering a powerful solution to industry challenges posed by climate change, resource scarcity, and rising energy costs. These innovative coatings significantly enhance energy efficiency, improve thermal comfort, and contribute to urban heat management by reducing buildings' absorption of solar heat. This leads to a decreased reliance on air-conditioning systems, resulting in substantial energy savings and a lower carbon footprint for building operations. Our comprehensive study examines these coatings' application on roofs, walls, and windows, confirming their effectiveness in maintaining cooler building interiors and reducing the demand on mechanical cooling systems. By meticulously analyzing materials, application techniques, and modeling methodologies, the paper elucidates the coatings' pivotal role in promoting environmentally responsible building practices. The findings reveal that reflective coatings have the potential to reduce solar heat gain by about 40 %. This reduction can lead to a corresponding indoor temperature drop of 2–4°C in naturally ventilated buildings or a decrease in cooling energy use in air-conditioned buildings, provided the air conditioning system is not undersized. These energy savings are particularly significant in urban environments, where widespread adoption could potentially lower ambient temperatures by approximately 1°C, thus addressing the urban heat island (UHI) effect more effectively. In conclusion, our research offers a quantified assessment of reflective coatings, emphasizing their value within the broader discourse of environmentally responsible construction. Their substantial potential to support urban sustainability objectives is evident, marking them as a promising avenue for future development and implementation.

Cast Film Production with Polyethylene Recycled from a Post-Industrial Printed Multilayer Film by Solvent-Targeted Recovery and Precipitation

Cast Film Production with Polyethylene Recycled from a Post-Industrial Printed Multilayer Film by Solvent-Targeted Recovery and Precipitation

Simultaneous Material and Chemical Recycling of Waste PET/PE Multi-layer Films under Hydrothermal Conditions.

Multi-layer plastic films are widely used in various fields especially for packaging, but due to complex composition, it is very difficult to recover single-material polymers or high-purity monomers from them after usage. In this study, we proposed a hydrothermal process for recycling PET/PE (PET: Polyethylene terephthalate; PE: Polyethylene) films. PET can be hydrolyzed to monomers of terephthalic acid (TPA) and ethylene glycol (EG). Using a hydrothermal system equipped with two filters, PE, TPA, and EG were collected separately, indicating the simultaneous material and chemical recycling of PET/PE films was firstly achieved. At 300 °C and 10 MPa for 60 min, PET conversion reached around 100%, and TPA yield of 83.0% was obtained with a high TPA purity of 96.1%. In addition, the effect of the holding time on PET conversion, TPA yield, EG yield, and TPA purity was studied. This research opened up a new and sustainable pathway to recycle multi-layer plastic films in both lab and industry.

Influence of topography on nano-mechanical properties of cylindrical magnetron sputtered TiN films

Numerous studies on Nano-mechanical behavior of the thin films explained primarily in terms of their film morphology and particle size rather than film topography. Therefore, the current study investigates the effect of film topography on the nano-mechanical characteristics of the film. Ti/TiN multilayer thin films were deposited at varying deposition pressures by using an indigenously developed Cylindrical Magnetron Sputtering (CMS) unit. Surface crystallographic information is characterized by synchrotron-based Grazing Incidence XRD analysis. Film growth follows self-assembled nano hill architecture as revealed by AFM and in situ Scanning Probe Microscopy images. The tribo-mechanical properties of the film is dependent on the height and spacing of its self-assembled structure, which experiences either crushing or buckling under the indenter load, thereby affecting film characteristics. Film deposited at moderate pressure exhibits superior wear behavior, attributed to the interplay between Plasticity Index (PI) and Depth Recovery Ratio (DRR). The study primarily focused on film growth phenomena by using cylindrical targets and their influence on nanomechanical properties of the film.

Efficiency analysis of induction heating systems with respect to electromagnetic shielding film's properties

Enhancing induction heating efficiency requires precise material selection and optimal structural design, including consideration of electromagnetic shielding materials. This study explores the impact of material properties on high-frequency resistance (Rs), inductance (Ls), and energy consumption. Metal powder-filled composites and ferrites typically exhibit lower relative permeability (μr) compared to nanocrystals, with an increase in μr leading to enhanced Ls, Rs, and heating efficiency. However, nanocrystalline shielding films show a unique trend where heating efficiency initially rises and then declines for multi-layered films, with a critical point at μr = 1500. Magnetic fragmentation induced imperfections in nanocrystalline films disrupt eddy current paths, reducing energy loss and improving heating efficiency as μr decreases. The notion of “relative conductivity (σ')” is introduced to demonstrate that a reduction in the fragmentation extent leads to the expansion of eddy current pathways as μr increases. This augmentation enhances both σ' and the imaginary permeability (μ''), leading to increased eddy current losses that affect overall efficiency. In evaluating energy efficiency for nanocrystals, it is crucial to consider μ', μ'', and σ' in conjunction, as there is a positive correlation between μ'' and σ'. Finite element analysis (FAE) confirms these observations, showing how film properties impact efficiency. Comprehending shielding mechanisms not only optimizes induction heating but also benefits applications such as wireless charging for electric vehicles and mobile communication devices.

Double-protein-loaded 3D-printed polyetheretherketone cage for promoting interbody fusion via osteogenic differentiation

Intervertebral disc degeneration (IDD) is a common condition characterized by age-related wear and tear of the spine. In advanced stages or severe cases of IDD, surgical treatment involving the implantation of an interbody cage is often the primary treatment approach. Polyetheretherketone (PEEK) has been widely used in orthopedic and spinal implants due to its remarkable mechanical properties, biocompatibility, and corrosion resistance. However, when used in interbody cages, PEEK exhibits poor processability and biological inertness, which are significant disadvantages that need to be addressed. In this work, we first fabricated the PEEK cage via the fused deposition modeling (FDM) method. To improve its fusion effect, bone morphogenetic protein 2 (BMP2) was loaded onto sulfonated PEEK and sealed with gelatin/chitosan (Gel/Chi) multilayer films. Substance P was then grafted on the surface with a Schiff base. When the cage is implanted, substance P is released first, recruiting bone marrow-mesenchymal stem cells (MSCs) to the implant surface. Subsequently, upon degradation of the Gel/Chi multilayer films, BMP2 is slowly released and promotes osteogenic differentiation of MSCs. In vivo results revealed that the double-protein-loaded PEEK cage exhibited remarkable fusion effects. This work provides a novel approach for the design and fabrication of a PEEK intervertebral fusion device with an excellent fusion effect.

Inverse-design laser-infrared compatible stealth with thermal management enabled by wavelength-selective thermal emitter

With the fast development of multi-band detection technology, the demand for multi-band stealth technology with thermal management in military and civilian fields is increasing. Although the metasurfaces can achieve multi-band stealth and thermal management, their fabrication is complex and costly. In this paper, a simple multilayer structure is used to realize laser-infrared compatible stealth with thermal management. More importantly, the traditional method of optimizing metasurface structures by manually scanning parameters consumes a lot of computational time and resources. In order to speed up design of nanostructures, we propose a wavelength-selective thermal emitter (WSTE) composed of ZnS/Ge3Sb2Te6 (GST) multilayer films and a Ni reflector using inverse design method. The simulation results show that, in the crystalline phase, the WSTE has low spectral emissivity (ε3-5μm = 0.12, ε8-14μm = 0.22) in the mid-wave infrared (MWIR) and long-wave infrared (LWIR), high spectral emissivity (ε5-8μm = 0.72) in the non-atmospheric window and high absorptivity (A1.06μm = 0.90, A1.55μm = 0.97, A10.6μm = 0.91) in the laser wavelengths, which indicates that the WSTE can simultaneously achieve MWIR, LWIR and laser stealth with radiative heat dissipation. The method proposed in this paper overcomes the problems of single-band stealth and inefficient. Moreover, by varying the crystallization fraction of the GST, the WSTE can achieve dynamic control of thermal radiation in the wavelength range of 3–14 µm. The simulated infrared images verify that WSTE has good infrared stealth performance. Finally, the effects of incidence angle and polarization angle on the emission spectrum of WSTE are studied, which can demonstrate the infrared stealth is insensitive to both. In conclusion, the WSTE is attractive in advanced photonics applications, such as radiative cooling and infrared stealth.

Optical scattering measurement of highly reflective coatings with cavity ring-down technique

Optical scattering measurement of highly reflective coatings with cavity ring-down technique

Reactively Processed Poly(butylene adipate terephthalate) Composite–Based Multilayered Films with Improved Properties for Sustainable Packaging Applications: Structural Characterization and Biodegradation Mechanism

AbstractIn this study, it is attempted to enhance the properties and biodegradability of poly(butylene adipate terephthalate) (PBAT) using nanocomposite technology to meet the demand for sustainable packaging applications. Two nanoclays containing PBAT composites are reactively processed and integrated into the multilayered films. Reactive processing facilitates the dispersion and distribution of nanoclay particles in the PBAT matrix. The multilayered films comprising reactively processed PBAT composites exhibited a 24.5%–31.5% reduction in the oxygen transmission rate and improved dimensional stability and tensile properties. Moreover, the degradability of the multilayered film comprising reactively processed PBAT composites reached 82% in 180 days. In contrast, a neat PBAT film of similar thickness attained only 53% degradation in the same period. The biodegradation mechanism is proposed based on the topology of the disintegrated films studied using scanning electron microscopy, chemical bond vibrations determined by Fourier‐transform infrared spectroscopy, and structural evolution by small‐ and wide‐angle X‐ray scattering (SWAXS). The SWAXS analysis is used to understand the changes in the degree of crystallinity, long‐range periodic order, and crystalline and amorphous layer thickness of the multilayered films before and after degradation. Such multilayered films can find applications where packaging or biomedical devices cannot be recycled.

Effect of interlayer thickness on electrochemical properties and corrosion resistance of sputtered TiNxnm/Tixnm multilayer thin films

Three multilayers [TiNxnm/Tixnm/p-type Si (100)] (x = 2.5, 5, 10) were fabricated using a dc-magnetron sputtering to evaluate surface and interfacial effect on electrochemical properties for possible application in supercapacitor electrode materials. The (111) and (101) planes of TiN and Ti were observed at 36.50° and 40.19° respectively. TA, LA, and TO phonon modes were found at 254.12, 306.15, and 637.94 cm−1, respectively. The defect state distribution of Ti, N, and O was investigated from PL. XPS confirmed the Ti at. % of TiNxnm/Tixnm multilayers decreased from 43.07 to 12.04 and N at. % increased from 42.79 to 72.53 % as the x value decreased from 10 nm to 2.5 nm. The areal specific capacitance (Ca) and energy density (E) of the TiNxnm/Tixnm multilayer electrode increased with decreasing multilayer thickness. E varied from 0.27 to 1.37 mWhcm−2 and the power density (P) from 5.04 to 25.4 mWcm−2 for the multilayers. The diffusion coefficient (D) and total accumulated charge (Qin) decreased from 6.48 × 10−17 to 1.56 × 10−18 cm2/s and 1.82 to 1.64 C/cm2, respectively, for TiNxnm/Tixnm multilayers. The capacitive contribution was the highest in x = 10 (2.181 Av−1s). However, the diffusion-limited contribution was maximum in x = 5 (3.541 Av−1/2s1/2). The cyclic stability maintained at 85.4 % capacitive retention over 1000 cycles and the expansive potential window (up to 0.8 V in 1 M H2SO4) makes the multilayer thin films ideal for supercapacitor electrodes. Among all the samples, the TiN2.5nm/Ti2.5nm exhibited the highest Ca, E, and diffusion coefficient, originating from the smaller layer thickness, leading to more ohmic conductivity and facilitating the supercapacitive performance.

State-of-the-Art Review: Effects of Using Cool Building Cladding Materials on Roofs

Cool roofs are roofing systems designed to reflect significant solar radiation, reducing heat absorption and subsequent cooling energy demands in buildings. This paper provides a comprehensive review of cool roof technologies, covering performance standards, material options, energy-saving potential, and hygrothermal considerations. The review examines provisions in current codes and standards, which specify minimum requirements for solar reflectance, thermal emittance, and solar reflectance index (SRI) values. These criteria often vary based on factors like roof slope, climate zone, and building type. Different cool roof materials are explored, including reflective paints and coatings that can be applied to existing roofs as cost-effective solutions. Several studies have demonstrated the energy performance benefits of cool roofs, showing significant reductions in cooling loads, indoor air temperatures, peak cooling demand, and overall cooling energy consumption compared to traditional roofs. However, hygrothermal performance must be evaluated, especially in cold climates, to optimize insulation levels and avoid moisture accumulation risks, as reduced heat absorption can alter moisture migration patterns within the building envelope. While cool roofs provide substantial energy savings in hot climates, further research is needed to validate modeling approaches against real-world studies, investigate the impact of seasonality and green spaces on cool roof efficacy and urban heat island mitigation, and explore energy-saving potential, moisture control, and condensation risks in cold and humid environments.

Multilayer Film Comprising Polybutylene Adipate Terephthalate and Cellulose Nanocrystals with High Barrier and Compostable Properties

In the present study, a multilayer, high-barrier, thin blown film based on a polybutylene adipate terephthalate (PBAT) blend with polyhydroxyalkanoate (PHA), and composed of four layers including a cellulose nanocrystal (CNC) barrier layer and an electrospun poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) hot-tack layer, was characterized in terms of the surface roughness, surface tension, migration, mechanical and peel performance, barrier properties, and disintegration rate. The results showed that the film exhibited a smooth surface. The overall migration tests showed that the material is suitable to be used as a food contact layer. The addition of the CNC interlayer had a significant effect on the mechanical properties of the system, drastically reducing the elongation at break and, thus, the flexibility of the material. The film containing CNCs and electrospun PHBV hot-tack interlayers exhibited firm but not strong adhesion. However, the multilayer was a good barrier to water vapor (2.4 ± 0.1 × 10−12 kg·m−2·s−1·Pa−1), and especially to oxygen (0.5 ± 0.3 × 10−15 m3·m−2·s−1·Pa−1), the permeance of which was reduced by up to 90% when the CNC layer was added. The multilayer system disintegrated completely in 60 days. All in all, the multilayer system developed resulted in a fully compostable structure with significant potential for use in high-barrier food packaging applications.

Characterization of RF-Sputtered ZnO Thin Film Coatings on Aluminum (Al6061): Microstructure, Wettability, Cavitation, and Corrosion Analysis

The study focuses on the characterization of Aluminum (Al-6061) coated with RF-sputtered Zinc Oxide (ZnO) thin film, aiming to understand the complex interactions between microstructure, wettability, cavitation resistance, and corrosion performance. The study involves the use of various analytical techniques such as Field Emission Scanning Electron Microscopy (FESEM), energy-dispersive X-ray spectroscopy (EDS), X-ray diffraction (XRD), and water contact angle (WCA) measurements. The cavitation erosion testing has been conducted under various factors namely jet velocity (m/s), impingement angle (°), and stand-off distance (cm), respectively, and that too at various levels. Further, with the use of RSM, the study also contributes to the interplay in between factors and acquiring optimized results. Moreover, the findings of the study provide valuable insights into the effectiveness of the ZnO coating in enhancing corrosion resistance and reducing mass loss due to cavitation erosion. The study’s results offer significant implications for the engineering and design of protective coatings for Aluminum surfaces, with the potential to enhance durability and performance in various industrial applications.

Enhancement of spin Hall angle in semimetallic materials α -Sn under voltage regulation

Utilizing current-induced spin–orbit torque (SOT) to control magnetization is essential for the advancement of spintronics. SOT offers high energy efficiency and rapid operation speed. The ideal SOT material should have a high charge-to-spin conversion efficiency and excellent electrical conductivity. Recently, there has been a focus on topological insulator materials with topological surface states in SOT research due to their controllability in spin–orbit coupling, conductivity, and energy band topology. While topological Dirac semimetallic materials show promise for SOT applications, research on voltage regulation of their spin Hall angle is still in its early stages. This paper investigates the multilayer structure of a Dirac semimetallic material. In an α-Sn/Ag bilayer, the voltage regulation effect can increase the spin Hall angle by five times by adjusting the strain on the Fermi level. Experiments explore the role of a silver layer as a transport layer in the electric field control of multilayer films. This material system can enhance its effects under electric field regulation and offer insight for achieving regulation in new spintronic devices.

Multilayer Diamond‐Like Carbon Films on Monocrystalline Diamond

Multilayer films of diamond‐like carbon (DLC) on monocrystalline diamond substrates have been for the first time obtained by plasma‐chemical deposition. Their chemical composition and structural and morphological properties are studied. The DLC individual layers differ in their sp3 carbon content. The multilayer nature of the resulting coatings is confirmed by periodic density modulation on the small‐angle X‐ray reflectometry curve and modulations in the CsC8, CsC6, CsC4 lines on the crater depth profile of secondary ions of elements (secondary ion mass spectrometry). The dependence of the deposition rate of multilayer DLC films on diamond, their composition and properties on the argon additive to the reaction gas mixture, as well as on methane flow, pressure and growth time, are studied.

Bone Fracture Healing under the Intervention of a Stretchable Ultrasound Array.

Ultrasound treatment has been recognized as an effective and noninvasive approach to promote fracture healing. However, traditional rigid ultrasound probe is bulky, requiring cumbersome manual operations and inducing unfavorable side effects when functioning, which precludes the wide application of ultrasound in bone fracture healing. Here, we report a stretchable ultrasound array for bone fracture healing, which features high-performance 1-3 piezoelectric composites as transducers, stretchable multilayered serpentine metal films in a bridge-island pattern as electrical interconnects, soft elastomeric membranes as encapsulations, and polydimethylsiloxane (PDMS) with low curing agent ratio as adhesive layers. The resulting ultrasound array offers the benefits of large stretchability for easy skin integration and effective affecting region for simple skin alignment with good electromechanical performance. Experimental investigations of the stretchable ultrasound array on the delayed union model in femoral shafts of rats show that the callus growth is more active in the second week of treatment and the fracture site is completely osseous healed in the sixth week of treatment. Various bone quality indicators (e.g., bone modulus, bone mineral density, bone tissue/total tissue volume, and trabecular bone thickness) could be enhanced with the intervention of a stretchable ultrasound array. Histological and immunohistochemical examinations indicate that ultrasound promotes osteoblast differentiation, bone formation, and remodeling by promoting the expression of osteopontin (OPN) and runt-related transcription factor 2 (RUNX2). This work provides an effective tool for bone fracture healing in a simple and convenient manner and creates engineering opportunities for applying ultrasound in medical applications.

Consideration of the effect of nanoscale porosity on mass transport phenomena in PECVD coatings

Here we show a novel approach to characterize the gas transfer behavior of silicon-oxide (SiO x ) coatings and explain the underlying dynamics. For this, we investigate the coating on a nm-scale both by measurement and simulation. Positron annihilation spectroscopy (PAS) and quantum mechanical electronic structure-based molecular dynamics simulations are combined to characterize the porous landscape of SiO x coatings. This approach analyses the influence of micropores smaller than 2 nm in diameter on gas permeation which are difficult to study with conventional methods. We lay out the main pore diameter ranges and their associated porosity estimates. An influence of layer growth on pore size and porosity was found, with an increased energy input during layer deposition leading to smaller pore sizes and a reduced porosity. The molecular dynamics simulations quantify the self-diffusion of oxygen and water vapor through those PAS deducted micropore ranges for hydrophilic and hydrophobic systems. The theoretical pore size ranges are fitting to our PAS results and complete them by giving diffusion coefficients. This approach enables detailed analysis of pore morphology on mass transport through thin film coatings and characterization of their barrier or membrane performance. This is a crucial prerequisite for the development of an exhaustive model of pore dominated mass transports in PECVD coatings.

Optical and electrophysical properties of nitride TiAlSiN and carbonitride TiAlSiCN coatings: influence of reactive magnetron deposition regimes

The development of thin-film thermal control coatings for small spacecraft is relevant. Coatings based on titanium nitride are capable of functioning in unfavorable conditions of near and deep space, due to their high resistance to the irradiation by high-energy particles. Using the reactive magnetron sputtering method, the nanostructured TiAlSiN and TiAlSiCN coatings were formed on the substrates of silicon oxide (SiO2), glass-ceramic CT-1 and single-crystalline silicon (Si(100)). A study of the electrophysical and optical properties of the formed coatings was carried out. The deposited coatings demonstrate a good reflectivity in the infrared range of spectrum (700–2000 nm), what is important for reducing the overheating of the spacecraft (SC) under the influence of the direct sunlight. In the visible range of spectrum (400–700 nm), a low level of total Rtotal reflection is observed. This is promising for satellites designed to observe the Earth’s surface. The values of solar absorption coefficients αs, emissivity coefficients ε0, ratios αs/ε0, as well as the equilibrium temperature Tр for the samples under study were obtained. The values of resistivity ρ and surface resistance R□, electron concentration N and electron mobility μ were determined. It has been discovered that TiAlSiN, TiAlSiCN films are electrically conductive: ρTiAlSiN = (92÷4260) ∙ 10–7 Ω ∙ m, ρTiAlSiCN = (51÷2360) ∙ 10–7 Ω ∙ m. It has been found that adding carbon to the coating composition reduces the resistance. The obtained nanostructured coatings of TiAlSiN nitride and TiAlSiCN carbonitride can be used as temperature control coatings for small spacecrafts.

Optimal design and preparation of high-performance multilayered thin film daytime radiative coolers

Optimal design and preparation of high-performance multilayered thin film daytime radiative coolers

Optimal design and preparation of high-performance multilayered thin film daytime radiative coolers

Optimal design and preparation of high-performance multilayered thin film daytime radiative coolers