Film Thickness Research Articles

Prolonged retention of luliconazole nanofibers for topical mycotic condition: development, in vitro characterization and antifungal activity against Candida albicans.

An antifungal agent, luliconazole, is commercially available in cream or gel form. The major limitation of these conventional formulations is less residence time at the infection site. The primary objective of this work was to develop luliconazole-loaded polyvinyl alcohol (Luz-PVA) nanofibers for mycotic skin conditions with a longer retention. Luz-PVA nanofibers were prepared by plate electrospinning and optimized for polymer concentration and process parameters. The optimized batch (Trial 5) was prepared by 10% PVA, processed at 22.4 kV applied voltage, and 14 cm plate and spinneret distance to yield thick, uniform, and peelable nanofibers film. There was no interaction observed between Luz and PVA in the FTIR study. DSC and XRD analysis showed that luliconazole was loaded into fabricated nanofibers with a reduced crystallinity. FESEM studies confirmed the smooth, defect-free mats of nanofibers. Luz-PVA nanofibers possessed a tensile strength of 21.8 N and a maximum elongation of 10.8%, representing the excellent elasticity of the scaffolds. For Luz-PVA nanofibers, the sustained and complete drug release was observed in 48 h. In antifungal activity using Candida albicans, the Luz-PVA nanofibers showed a greater zone of inhibition (30.55 ± 0.38 mm and 29.27 ± 0.31 mm) than marketed cream (28.06 ± 0.18 mm and 28.47 ± 0.24 mm) and pure drug (27.57 ± 0.17 mm and 27.50 ± 0.47 mm) at 1% concentration in Sabouraud dextrose agar and yeast malt agar, respectively. Therefore, Luz-PVA nanofibers exhibited good mechanical properties, longer retention time, and better antifungal activity than marketed products and, therefore, can be further examined preclinically as a potential treatment option for topical mycotic infection.

Tbx-Zn1-x-BDC MOF films synthesized in-situ by the aero-sol-assisted chemical vapor deposition

Tbx-Zn1-x-BDC MOF films were deposited in situ on glass substrates using the aerosol-assisted chemical vapor deposition (AACVD) technique with an ultrasonic spray pyrolysis system, with x ranging from 0 to 1. Various precursors and solvents were used in the precursor solutions, which were precisely nebulized onto the substrate. The resulting films were characterized using techniques such as x-ray diffraction, Raman spectroscopy, Fourier Transform Infrared Spectroscopy (FTIR), and Photoluminescence Spectroscopy. The findings revealed the evolution of Zn-BDC and/or Tb-BDC crystalline structures within the films and changes in the physical properties of the Metal Organic Frameworks (MOFs), such as film thickness and roughness. Moreover, these insights offer vital information for the design and control of MOF films with specific properties, highlighting their potential applications in various fields.

Investigations of the adsorbed layer of polysulfone: Influence of the thickness of the adsorbed layer on the glass transition of thin films.

This work studies the influence of the adsorbed layer on the glass transition of thin films of polysulfone. Therefore, the growth kinetics of the irreversibly adsorbed layer of polysulfone on silicon substrates was first investigated using the solvent leaching approach, and the thickness of the remaining layer was measured with atomic force microscopy. Annealing conditions before leaching were varied in temperature and time (0-336h). The growth kinetics showed three distinct regions: a pre-growth step where it was assumed that phenyl rings align parallel to the substrate at the shortest annealing times, a linear growth region, and a crossover from linear to logarithmic growth observed at higher temperatures for the longest annealing times. No signs of desorption were observed, pointing to the formation of a strongly adsorbed layer. Second, the glass transition of thin polysulfone films was studied in dependence on the film thickness using spectroscopic ellipsometry. Three annealing conditions were compared: two with only a tightly bound layer formed in the linear growth regime and one with both tightly bound and loosely adsorbed layers formed in the logarithmic growth regime. The onset thickness and increase in the glass transition temperature increases with annealing time and temperature. These differences were attributed to the distinct conformations of the formed adsorbed layers.

Growth of thick amorphous carbon films on alumina for improved tribological properties

Alumina, as a pivotal ceramic material extensively utilized in contemporary applications, the surface modification and enhancement of tribological properties are crucial. In this study, reactive magnetron sputtering was employed to deposit Ti, Si co-doped hydrogen-free (TiSi/a-C), and hydrogenated amorphous carbon films (TiSi/a-C:H) with a thickness exceeding 7 μm onto the surface of alumina ceramic substrates. Utilizing the design of the film structure, the difficulty of film-substrate adhesion was resolved by controlling the deposition time to influence the growth rate of the film, thereby enabling the reliable fabrication of thick films. The adhesion of the TiSi/a-C film exhibits the highest value, with an Lc1 value of 36.7 N. The hardness of the TiSi/a-C:H reaches a maximum of 15.2 GPa, and the hardness is closely correlated with the reaction gas utilized during its depositional process. The wear rate of amorphous carbon film decreases by 34 times compared to alumina substrate. During the dissociation of CH4 at a high hydrogen-to-carbon ratio, more hydrogen atoms are involved in the chemical reaction. The introduction of hydrogen elevates the H/E and sp3/sp2 ratios within the film, thereby favoring the generation of low-friction surfaces and refining the tribological performance of alumina ceramics.

On a Simplified Wear Model for Power Cylinder under Engine Operating Conditions

A simple numerical approach is developed to predict the wear and friction of piston ring pack and cylinder liner during the break-in period and under transient speed conditions. In the model, solution of mixed lubrications using the load-shearing concept is presented based on the selected elastic-plastic equations of asperity contacts in conjunction with well-established elastohydrodynamic equations. The model takes shear-thinning, thermal effects in elastohydrodynamic lubrication (EHL), and lubricant starvation effects into account. Modified Archard’s wear coefficient in describing the piston ring against cylinder liner wear is introduced. The approach is valid for the calculations of the asperity pressure at low values of the ratio of oil film thickness to combined roughness of the interacting surfaces, i.e., less than 0.5. Applications are discussed, including association of piston side thrust force on wear and friction characteristics of piston ring/cylinder bore, gas blowby through the ring pack on the cylinder liner wear, a strong coating dependence for the piston ring wear, and wear distribution across the stroke under engine operating conditions. A good agreement between the experimental and analytical data indicates that the proposed model can be used to predict the wear and friction of the piston ring pack sliding against cylinder liner.

Magnetization dynamics in single and trilayer nanowires.

We have studied the magnetization dynamics of single Py(t) (t = 20 nm, 50 nm) and trilayer [Py(50)/Pd(tPd)/Py(20)] nanowire arrays fabricated over large areas using deep ultraviolet lithography technique. The dynamic properties are sensitive to the field orientation and magnetic film thicknesses. A single resonant mode corresponding to the excitations at the bulk part of the wire is detected in all the single-layer nanowire arrays. Furthermore, the spacer layer thickness influenced the dynamic properties in trilayer samples due to the different coupling mechanisms. A single resonant mode is observed in tPd = 2 nm trilayer nanowires with a sharp frequency jump from 13 GHz to 15 GHz across the reversal regime. This indicates the exchange coupling and the coherence in magnetization precession in the top and bottom layers. On the other hand, tPd = 10 nm wires display two well-resolved modes separated by ~3GHz with a gradual change in frequency across the reversal regime from -26 mT to -46 mT, indicating the presence of long-range dipolar interactions instead of exchange coupling. The spacer layer of the proposed spin-valve-type structure can be tailored for desired microwave splitters or combiners.&#xD.

Large-Area Film Thickness Identification of Transparent Glass by Hyperspectral Imaging

This study introduces a novel method for detecting and measuring transparent glass sheets using hyperspectral imaging (HSI). The main goal of this study is to create a conversion technique that can accurately display spectral information from collected images, particularly in the visible light spectrum (VIS) and near-infrared (NIR) areas. This technique enables the capture of relevant spectral data when used with images provided by industrial cameras. The next step in this investigation is using principal component analysis to examine the obtained hyperspectral images derived from different treated glass samples. This analytical procedure standardizes the magnitude of light wavelengths that are inherent in the HSI images. The simulated spectral profiles are obtained using the generalized inverse matrix technique on the normalized HSI images. These profiles are then matched with spectroscopic data obtained from microscopic imaging, resulting in the observation of distinct dispersion patterns. The novel use of images coloring methods effectively displays the thickness of the glass processing sheet in a visually noticeable way. Based on empirical research, changes in the thickness of the glass coating in the NIR-HSI range cause significant changes in the transmission of infrared light at different wavelengths within the NIR spectrum. This phenomenon serves as the foundation for the study of film thickness. The root mean square error inside the NIR area is impressively low, calculated to be just 0.02. This highlights the high level of accuracy achieved by the technique stated above. Potential areas of investigation that arise from this study are incorporating the proposed approach into the design of a real-time, wide-scale automated optical inspection system.

High-Speed Self-Powered PdSe2/Si 2D-3D PIN-like Photodetector with Broadband Response Based on PdSe2 Quantum Island Structure.

As a two-dimensional (2D) material, palladium diselenide (PdSe2) has attracted extensive research attention due to its unique asymmetric crystal structure and extraordinary optoelectronic properties, showing great potential in electronic, optoelectronic, and other application fields. Thinner PdSe2 exhibits semiconductor properties, while the photoresponse of the photodetectors based on this film is weaker. Although increasing the thickness of the PdSe2 film can improve the photoresponse, thicker PdSe2 exhibits metallic-like properties, which is not conducive to the formation of the heterojunction. In this work, a PdSe2 2D material with a quantum island structure is prepared by a simple thermal-assisted conversion method. A new type of photodetector with a PdSe2/n--Si/n+-Si vertical PIN-like structure is innovatively proposed. Broad spectral absorption from 532 to 2200 nm and a high rectification ratio (106) of the device are achieved. The introduced n--Si layer concentrates the electric field in the depletion region, thereby shortening the transit time and accelerating the separation and collection of the carriers, resulting in the enhancement of the responsivity and 3 dB frequency compared to the traditional device with a PN structure. A recorded highest 3 dB frequency of ∼25 kHz is achieved for the PdSe2 2D-3D PIN-like device.

Control of work functions of nanophotonic components

Work function is an essential material’s property playing important roles in electronics, photovoltaics, and more recently, in nanophotonics. We have studied effects of organic, and inorganic dielectric materials on work functions of Au films in single layered, and multilayered structures. We found that measured work function of metallic surfaces can be affected by dielectric materials situated 10–100 nm away from the metallic surface. We have found that, (i) the glass underneath ~ 50 nm gold slab reduces the work function of gold, (ii) Rh590:PMMA increases the work function of a gold film deposited on top of the polymer, and (iii) reduces it if Rh590:PMMA is deposited on top of Au. (iv) With increase of the Rh590 concentration in PMMA, n, the work function first decreases (at n < 64 g/l), and then increases (at n > 64 g/l). (v) The work function of a Fabry–Perot cavity or an MIM waveguide is almost the same as that of single Au films of comparable thickness. The experimental results can be qualitatively explained in terms of a simple model taking into account adhesion of charged molecules to a metallic surface, and formation of a double layer of charges accelerating or decelerating electrons exiting the metal and decreasing or increasing the work function.

Weak localization and magnetoresistance phenomena of hydrogen-annealed WO3 films

We explore the electronic transport properties of hydrogenated epitaxial WO3 films. Ionized hydrogen not only generates an electron carrier but also acts as an impurity center, providing a useful approach to investigate a macroscopic quantum transport phenomenon of weak localization. Temperature dependent-resistivity and anomalous magnetoresistance results are analyzed based on Mott's variable range hopping and weak localization. From the model studies, the phase coherence length is estimated to have a temperature dependence of T −1.6 and is determined to vary from ∼22 nm at 80 K to ∼180 nm at 20 K. The length at 20 K is of a similar order of magnitude of film thickness, which requires a dimensional crossover between three-dimensional and two-dimensional localization.

Effect of Grease Composition on Impact-Sliding Wear

Impact-sliding experiments were performed by using four self-made lithium-based greases, namely Yangtze Grease 1, Yangtze Grease 2, Yangtze Grease 3, and Yangtze Grease 4. The influence of base oil viscosity, thickener content, and morphology of thickener fiber clusters on the lubricating state were visually explored, combined with field-emission microscopy and two-light interference technology. The grease film distribution at the middle section was measured using Dichromatic Interference Intensity Modulation (DIIM) software. All experiments were executed in a completely flooded environment. The results show that among the components of grease, the base oil’s viscosity has the greatest impact on the anti-wear performance of the grease. As the viscosity of the base oil increases, the grease exhibits better anti-wear performance. The grease film thickness under the condition of high-viscosity base oil is about 10 times higher than that under the condition of low-viscosity base oil. Secondly, the content of thickener in the grease needs to be controlled within a reasonable range. The experiments indicate that the effect of thickener content on the grease’s film-forming properties becomes more pronounced at higher speeds. From the experiment using YG 4, it can be seen that a higher thickener content under high-speed conditions increases the thickness of the lubricating grease film by about 10 times. The dimensions of the thickener fibers and the density of their entanglement structure significantly influence the rheological properties and load-bearing capacity of the grease. Larger fiber sizes and higher entanglement densities result in reduced grease fluidity and recovery but enhance its load-bearing capabilities. In order to obtain the best anti-wear performance during impact-sliding motion, the size of the thickener fiber and the density of the entanglement structure need to be controlled within an appropriate range.

Kraft lignin-based polyurethanes: Bulk properties, stability and adhesion to native aluminum surfaces

Lignin as a byproduct from pulp and paper manufacturing has been extensively investigated as raw material for polymer developments. Although, fundamental topics related to the adhesion mechanisms of lignin-based reactive polyurethanes (LPU) still remain unclear. In this work, LPU thin films on native aluminum surface were prepared and characterized. Diluted in THF, employed as the solvent, reactive mixtures of 4,4′-methylene diphenyl isocyanate (4,4′-MDI) and the soluble fraction of three lignins (liquid hydroxypropylated Kraft lignin and two powder Kraft lignins with different pH) were used for LPU thin film deposition via spin coating on aluminum (PVD layer on silicon wafer). The resulting film thickness ranged from 8 nm to several micrometers. The chemical state of the three LPU compositions was assessed in bulk by infrared attenuated total reflectance (IR-ATR) and in the thin films by infrared external reflection absorption spectroscopy (IR-ERAS). Binding energies of 4,4′-methylene diphenyl diisocyanate with aliphatic and aromatic hydroxyl groups were estimated using Density Functional Theory (DFT) simulations. Thus, besides the elucidation of the bulk chemical state of LPUs, the relation to adhesion and stability of LPUs to a native aluminum surface was evaluated. In addition, film topography and homogeneity were monitored by SFM. All lignin types form uniform and homogeneous films. Results revealed a higher consumption of isocyanate groups (NCO) in the formulation with the alkaline Kraft lignin than with the acid one, despite its lower hydroxyl content. A gradient of unreacted NCO was observed in LPU thin films obtained with the powder Kraft lignin types. Residual NCO is also found in thicker films, while the thinnest films did not contain unreacted NCO anymore, indicating the activating effect of the native aluminum surface on LPU formation.

Structural and Hydrogen Evolution Electrocatalysis Properties of Cr–Al–B MAB Phase Thin Films

Thin‐film materials libraries (MLs) in the system Cr–Al–B are synthesized on 100 mm diameter Al2O3 sapphire substrates by combinatorial co‐sputtering from elemental targets at substrate temperatures of 600 and 700 °C to study phase formation of MAB phases (M = transition metal, A = A‐group element, B = boron). The formation of a mixture of two MAB phases Cr2AlB2 and Cr3AlB4 on the larger part of the ML prepared at 700 °C is observed by X‐ray diffraction and cross‐sectional transmission electron microscopy (TEM). Anisotropic growth of large grains of the MAB phases extending throughout the entire film thickness is revealed. Depending on the composition, the microstructure shows different levels of porosity and grain interlinkage. Imaging in the high‐resolution TEM mode identifies regions with Cr2AlB2, Cr3AlB4, and intermixed Cr2AlB2 and Cr3AlB4 atomic stacking sequences. Additional to the structural properties, electrocatalytic activity toward the alkaline hydrogen evolution reaction is measured. Higher activities are linked to crystalline MAB‐phase areas, further enhanced by increased porosity of the film which enlarges the surface area and the exposure of the active (010) planes.

Evolution of liquid film in a crossflow tunnel: liquid film thickness measurement and effect of droplet impingement on film breakup

Abstract Liquid jet in crossflow tunnel has widespread applications in various industrial devices,&amp;#xD;with the measurements of liquid film on the bottom surface pivotal in exploring relevant mechanisms&amp;#xD;such as heat transfer and film breakup. This work reports the measurements of liquid film on the&amp;#xD;bottom surface of a crossflow tunnel using the brightness-based laser induced fluorescence (LIF)&amp;#xD;method under different flow conditions at ambient pressure and temperature. Film breakup&amp;#xD;phenomena are observed downstream within the tunnel. Employing the shadowgraph method, two&amp;#xD;distinct patterns of film breakup associated with the droplet impingement positions on the film wave&amp;#xD;are identified, i.e., bag breakup and membrane breakup. The film thickness is subsequently calculated,&amp;#xD;and jet impingement and spray impingement of injected liquid on tunnel bottom surface are classified&amp;#xD;based on the centerline film thickness. A critical jet-to-crossflow momentum flux ratio (q) is determined to be proportional to the square of tunnel height. The averaged film thickness across the entire cross-section downstream at a distance of 50 mm from the nozzle is found to increase with the logarithm of q. Besides, the film boundaries are also identified under different flow conditions, which can be well predicted by a quadratic fit with the fitting parameters also correlated to the logarithm of q.&amp;#xD;

A novel microgroove-based absorber for sorption heat transformation systems: Analytical modeling and experimental investigation

This study proposes a novel sorber bed design, a stationary thin film microgroove-based absorber, that can address the low specific power and oversized sorber bed issues in existing oscillatory solid sorption heat transformation systems. An analytical heat and mass transfer model is developed for the proposed stationary thin film microgroove-based absorber. A highly-wettable microgrooved aluminum substrate is fabricated by the deposition of a hybrid Al2O3/TiO2 layer, and experimental water uptake measurements are obtained using a custom-built gravimetric large pressure jump setup to validate the analytical model. The model examines how key design parameters affect specific cooling power, cooling power density, and energy storage density. Findings indicate that cycle time and groove depth significantly impact system performance. Also, it is found that there is an optimum groove depth, or film thickness, to achieve maximum power. Trapezoidal grooves achieve higher specific cooling power and cooling power density, while rectangular grooves yield a higher maximum energy storage density. It is experimentally shown that a specific cooling power enhancement of up to 600 % can be obtained compared to the experimental data available for oscillatory sorber beds. Also, the absorption rate of the present sorber bed is up to three times higher than that of falling film absorbers.

Electrosynthesis-Induced Pt Skin Effect in Mesoporous Ni-Rich Ni-Pt Thin Films for Hydrogen Evolution Reaction.

A Pt skin effect, i.e., an enrichment of Pt within the first 1-2 nm from the surface, is observed in as-prepared electrodeposited Ni-rich Ni-Pt thin films. This effect, revealed by Rutherford backscattering (RBS), is present for both dense thin films and mesoporous thin films synthesized by micelle-assisted electrodeposition from a chloride-based electrolyte. Due to the Pt skin effect, the Ni-rich thin films show excellent stability at the hydrogen evolution reaction (HER) in acidic media, during which a gradient in the Pt/Ni ratio is established along the thickness of the thin films, while the activity at the HER remains unaffected by this structural change. Further characterization by elastic recoil detection with He ions analysis shows that hydrogen profiles are similar to those of Pt: a surface hydrogen peak coincides with the Pt skin, and a gradient in hydrogen concentration is established during HER in acidic media, together with a considerable uptake in hydrogen. A comparative study shows that in alkaline media, hydrogen evolution has little to no effect on the structural properties of the thin films, even for much longer times of exposure. The mesoporous thin films, in addition to their higher efficiency at HER compared to dense thin films, also show lower internal stress, as determined by Rietveld refinement of grazing incidence X-ray diffraction patterns. The latter also reveal a fully single-phase and nanocrystalline structure for all thin films with varying Ni contents.

Experimental and Theoretical Investigation of the Bound Water Film Thickness in Porous Media

Experimental and Theoretical Investigation of the Bound Water Film Thickness in Porous Media

Integrated design and optimization of a conceptual double drum dryer for drying of wheat flour slurry: Experimental validation and computational analysis

AbstractThis study presents a novel conceptual laboratory‐scale double drum dryer (LDD) optimized for the efficient drying of wheat flour slurry into flakes. The research stems from the need to address the complexities of previous methodologies, lack of studies on industrial‐sized dryers, and high cost. The methodology involved designing dryer components, transmission system, creating engineering drawings, and simulating LDD with varied operating parameters. Verification was done using industrial double drum dryer (IGD) data and MATLAB simulations. Parameters were explored including temperature (120–140°C), drum dimension (0.1–0.7 m), and film thickness (0.3–0.6 mm). The design closely matched real‐world performance metrics with mean relative deviations of 2.67%, 3.30%, 10.12% for drum speed, water content, and throughput respectively. The predictive model outperformed the IGD, achieving a 9.13% increase in throughput. Optimal LDD parameters were identified 0.7 m length, 0.2 m diameter, 0.3 mm film thickness, 40% slurry TSS, 120°C temperature, and 4.47 rpm rotational speed, resulting in 3.00% water content and 132.78 kgh−1 throughput offering valuable insights for similar applications in the food industries.Practical applicationsThe research on the novel laboratory‐scale double drum dryer for drying wheat flour‐based slurry holds significant practical implications in the food industry. Firstly, the optimized design and simulation‐based approach offer a cost‐effective and efficient solution for small‐scale food processing businesses aiming to produce wheat flour flakes. By identifying optimal drying parameters, including temperature, drum dimensions, and film thickness, the research enables precise control over the drying process, leading to enhanced product quality and throughput. Moreover, the close agreement between simulation results and industrial observations validates the effectiveness of the proposed methodology, instilling confidence in its practical applicability. The development of a prototype based on these findings facilitates the adoption of this technology by small‐scale enterprises, empowering them to improve their production processes and competitiveness. Overall, this research contributes to advancing drying technology in the food industry, offering tangible benefits in terms of product quality, efficiency, and operational cost reduction.

Spectroscopic analysis of color origins in titanium-based thin films deposited by cathodic arc deposition

The distinctive colors observed in titanium-based (Ti-based) decorative coatings fabricated by cathodic arc deposition originate from the unique electronic, morphological, and chemical properties of these films. Most Ti-based film colors arise from their surface band gaps, as measured by electron energy loss spectroscopy, with the exception of the lowest brightness (TLB) and green hues. The green color in titanium dioxide films typically results from interference between light reflected from the film and substrate interfaces. In contrast, the black color in Ti-based coatings stems from the chemical structure, specifically the presence of Ti-C and C=C(sp2) bonds within the film. Moreover, the large band gap of the LTB film surface is attributed to surface oxidation, as detected by soft X-ray spectroscopy. Significantly, the film thickness and surface roughness are characterized by field emission secondary electron microscopy and atomic force microscopy, respectively.

Ultrafast dynamics and mechanism of structure formation in titanium nitride upon femtosecond laser irradiation for plasmonic enhanced photothermal effect

Femtosecond laser has great potential in controlling the surface structure of titanium nitride (TiN) to promote plasmonic photothermal effect. Studying the mechanism of femtosecond laser irradiation on the surface and inside of the TiN benefits the photothermal microdevices. Ultrafast dynamics of electrons and lattices of TiN films with different thicknesses were first studied through pump-probe technique, which found that the electron density is easier to reach the maximum on the surface than the electrons in deep-layers. High-frequency ripple was formed by tiny nucleation resulted from weak eruption of surface material on the thin TiN film, and low-frequency ripple was emerged through large nucleation of material clusters simultaneously on the thick TiN film. The blue shift and intensity changes of Raman peak on 200 nm TiN film indicate the heterogeneous structure changed from TiN to TiN0.26 after laser processing, and the vacancy occupies causes the lattice vibration weakened. The 200 nm TiN film after processing shows enhanced local surface plasma resonance absorption effect, which induced the reflectivity is reduced by 30%, and the light and thermal conversion efficiency increased by 80%. These results proved the promising utilization of TiN in biological and medical applications, energy collection and thermal auxiliary magnetic records.