Thickness Control Research Articles

Effect of hydrogen sulfide concentration on two-dimensional SnS2 film by atomic layer deposition in annealing process

Two-dimensional materials are widely studied due to its unique physical, optical, electrical properties, and good compatibility with various synthesis methods. And among the many fabrication methods, tin disulfide (SnS2) material, a two-dimensional (2D) material that can be achieved with accurate thickness control using atomic layer deposition (ALD), high uniformity and conformality even at low process temperatures is attracting attention. However, since the crystallinity of the thin film is low at a low process temperature, various post-annealing methods are being studied to compensate for film quality. In this work, we compared the crystal structures, chemical binding energies, and electrical properties of the thin films by post-annealing SnS2thin films according to the hydrogen sulfide concentrations of 4.00% and 99.99% in the hydrogen sulfide atmospheres. The crystallinity, grain size, and carrier concentrations of the SnS2thin film were the highest at a post-annealing temperature of 350 °C at a hydrogen sulfide concentration of 99.99%, and the chemical binding energies also corresponded with the standard Sn4+states, forming a pure 2D-hexagonal SnS2phase. In addition, SnS2thin films deposited via ALD showed high uniformity and conformality in large-scale wafers and trench structure wafers.

Controlled Spalling of 4H Silicon Carbide with Investigated Spin Coherence for Quantum Engineering Integration.

We detail scientific and engineering advances which enable the controlled spalling and layer transfer of single crystal 4H silicon carbide (4H-SiC) from bulk substrates. 4H-SiC's properties, including high thermal conductivity and a wide bandgap, make it an ideal semiconductor for power electronics. Moreover, 4H-SiC is an excellent host of solid-state atomic defect qubits for quantum computing and quantum networking. Because 4H-SiC substrates are expensive (due to long growth times and limited yield), techniques for removal and transfer of bulk-quality films are desirable for substrate reuse and integration of the separated films. In this work, we utilize updated approaches for stressor layer thickness control and spalling crack initiation to demonstrate controlled spalling of 4H-SiC, the highest fracture toughness crystal spalled to date. We achieve coherent spin control of neutral divacancy (VV0) qubit ensembles and measure a quasi-bulk spin T2 of 79.7 μs in the spalled films.

Tailoring thermal behavior and luminous performance in LuAG:Ce films via thickness control for high-power laser lighting applications

Tailoring thermal behavior and luminous performance in LuAG:Ce films via thickness control for high-power laser lighting applications

Saturation Mobility of 100 cm2 V-1 s-1 in ZnO Thin-Film Transistors through Quantum Confinement by a Nanoscale In2O3 Interlayer Using Spray Pyrolysis.

In this study, we present a comprehensive study on the fabrication and characterization of heterojunction In2O3/ZnO thin-film transistors (TFTs) aimed at exploiting the quantum confinement effect to enhance device performance. By systematically optimizing the thickness of the crystalline In2O3 (c-In2O3) layer to create a narrow quantum well, we observed a significant increase in saturation mobility (μSAT) from 12.76 to 97.37 cm2 V-1 s-1. This enhancement, attributed to quantum confinement, was achieved through the deposition of a 3 nm c-In2O3 semiconductor via spray pyrolysis. Various In2O3 layer thicknesses (2-5 nm) were obtained by adjusting precursor solution concentration, flow rate, and number of spray cycles. Post annealing treatments were employed to reduce the defects at the interface and within the oxide film, enhancing device stability and performance. Transmission electron microscopy (TEM) confirmed the uniformity of the c-In2O3 film thickness, while variations in thickness significantly influenced TFT performance, particularly the turn-on voltage (VGS) due to changes in the carrier concentration. Ultraviolet photoelectron spectroscopy (UPS) and X-ray photoelectron spectroscopy (XPS) supported the formation of a potential well with a two-dimensional electron gas (2DEG). The study of single and multiple superlattice structures of consecutive c-In2O3 and c-ZnO layers provided insights into the effects of multiple quantum wells on the TFT performance. This research presents an advanced approach to TFT optimization, highlighting high reliability, and environmental and bias stabilities. These lead to enhanced mobility and performance uniformity through the precise control of c-In2O3 layer thickness for the quantum confinement effect.

Ice thickness control and measurement in the VitroJet for time-efficient single particle structure determination

Embedding biomolecules in vitreous ice of optimal thickness is critical for structure determination by cryo-electron microscopy. Ice thickness assessment and selection of suitable holes for data collection are currently part of time-consuming preparatory routines performed on expensive electron microscopes. To address this challenge, a routine has been developed to measure ice thickness during sample preparation using an optical camera integrated in the VitroJet. This method allows to estimate the ice thickness with an error below ±20 nm for ice layers in the range of 0–70 nm. Additionally, we characterized the influence of pin printing parameters and found that the median ice thickness can be reproduced with a standard deviation below ±11 nm for thicknesses up to 75 nm. Therefore, the ice thickness of buffer-suspended holes on an EM grid can be tuned and measured within the working range relevant for single particle cryo-EM. Single particle structures of apoferritin were determined at two distinct thicknesses of 30 nm and 70 nm. These reconstructions demonstrate the importance of ice thickness for time-efficient cryo-EM structure determination.

Improving current-matching in textured perovskite/silicon tandem solar cells via a thickness control strategy

This study presents an analysis of a two-terminal tandem solar cell that integrates metal-doped, lead-free double Cs2AgBi0.75Sb0.25Br6 perovskite with silicon to enhance overall energy conversion efficiency. This study explores how the thicknesses of the top and bottom sub-cells affect current-matching in two-terminal tandem perovskite/silicon solar cells with two separate planar and textured configurations. Using numerical modeling in MATLAB, and considering dominant recombination effects, we calculated the performance parameters of the device. We investigated the optical and electrical properties of textured tandem structures, focusing on current- matching and the influence of layer thickness on device performance. Given the complexity, time, and expense involved in constructing tandem solar cells, being able to analytically determine the thickness at which current-matching occurs can be highly advantageous. This approach offers the benefit of providing a precise analytical relationship for this purpose. Our findings demonstrate that increasing the top cell thickness enhances current density and power conversion efficiency, but at the cost of the bottom cell’s efficiency due to increased light absorption. Moreover, we discovered a nearly linear behavior between the thickness of the top and bottom cells for achieving current-matching. The study highlights the critical balance required to optimize layer thicknesses, thereby improving the design and performance of tandem solar cells. These insights are significant as they pave the way for more efficient and cost-effective tandem solar cell designs in the future, potentially accelerating the adoption of advanced photovoltaic technologies. The results show good agreement with experimental data, validating our model.

ALd of Metal Fluorides–Potential Applications and Current State

AbstractMetal fluoride thin films are important materials in a multitude of applications. Currently, they are mostly used in optics, but their potential in energy harvesting and storage is recognized as well. Atomic layer deposition (ALD) is an advanced thin film deposition method that has an ever‐increasing role in microelectronics. The assets of ALD are its capability to produce uniform, stoichiometric, and pure films with precise thickness control even on top of complicated structures, such as high aspect ratio trenches. These characteristics can be beneficial in applications of metal fluoride thin films but so far ALD of metal fluorides has remained much less studied and used than ALD of metal oxides, nitrides, sulfides, and pure metals. This review aims to motivate research on ALD of metal fluorides by surveying potential applications for ALD metal fluoride thin films and coatings. The basics of luminescent applications, antireflection coatings, and lithium‐ion batteries will be discussed. Next, the fundamentals of ALD will be presented followed by a comprehensive summary of the metal fluoride ALD processes published so far.

An innovative approach for enclosure design of power generators to meet noise regulation targets

The use of diesel-powered engine generators as a power source is very common for various industrial and residential applications. There are strict regulatory requirements and legislations to limit the noise levels from these generators below statutory limits. The purpose of the paper is to present an approach using statistical energy analysis (SEA) augmented by experimental inputs for the prediction of noise levels for the generators and propose strategies for optimized enclosure design that effectively mitigate noise to achieve regulatory requirements. The study begins by developing an SEA model that represents the acoustic behavior of the generator and enclosure. The airborne sources such as engine, alternator, radiator fan and exhaust are modelled explicitly using experimental noise source characterization. Based on the established SEA model and excitation sources, noise levels are predicted through the calculation of energy flow between subsystems. The predicted sound levels for an existing Diesel Generator with enclosure were validated with its test data to ensure correctness of SEA model. Parametric studies were carried out using simulations on key variables, including critical noise paths, panel thickness, and noise control treatments. These investigations helped identify optimal process parameters that reduce noise levels emitted by genset in adherence to noise regulations.

A variable diameter spiral path planning strategy for large eccentricity variable curvature rotating parts with focus on thickness and performance control in cladding

A variable diameter spiral path planning strategy for large eccentricity variable curvature rotating parts with focus on thickness and performance control in cladding

Preparation of Cu nanolayers by magnetic field-assisted electrodeposition and research on the nucleation and growth mechanism

Electrodeposition technology is widely used in the surface treatment of copper foil, and the core of this technology is roughening and curing treatment. During the electrodeposition process, the deposited layers often exhibits some problems, such as coarse grain size, uneven thickness and difficult control of crystal morphology. The magnetohydrodynamic (MHD) effect of magnetic field can obviously control the electrodeposition of Cu and improve the micro-morphology and performance of deposited layers. In this paper, Linear Sweep Voltammetry (LSV), Cyclic Voltammetry (CV) and Chronocoulometry (CC) curves were adopted to investigate the electrochemical behavior of deposited Cu in ultra-high acidity sulfate systems under different magnetic field conditions. The nucleation and growth mechanism were discussed, and the micro-morphology of deposited layers was analyzed. The results show that the electrodeposition of Cu follows the three-dimensional (3D) growth mechanism of progressive nucleation and diffusion control under the static condition, and the deposits appear cylindrical shape formed by spherical agglomerated. The magnetic field significantly improves the mass transfer rate, and the deposited layers will be more uniform and dense, following 3D growth mechanism under the electrochemical control. With the increasing of magnetic field intensity, the nucleation mechanism gradually shifts from progressive to transient nucleation. At the early stage of nucleation, the high-intensity magnetic field can significantly increase the number of grains and refine them, obtaining uniform and dense deposited nanolayers.

Optimization of Charge Extraction and Interconnecting Layers for Highly Efficient Perovskite/Organic Tandem Solar Cells with High Fill Factor.

Perovskite/organic tandem solar cells (POTSCs) have garnered significant attention due to their potential for achieving high photovoltaic (PV) performance. However, the reported power conversion efficiencies (PCEs) and fill factors (FFs) are still subpar due to the challenges associated with charge extraction in the organic bulk-heterojunction (BHJ) and significant energy losses in the interconnecting layers (ICLs). Here, a quaternary organic BHJ blend is developed to enhance the charge extraction in the organic subcell, contributing to an increased FF of ≥78% under 1 sun illumination and even more under lower illumination intensities. Meanwhile, energy losses in the ICLs are reduced via the incorporation of a self-assembly monolayer (SAM), (4-(3,6-Dimethyl-9H-carbazol-9-yl)butyl)phosphonic acid (Me-4PACz), in organic BHJ to form a MoOx/SAM interface and the thorough control of the MoOx thickness to suppress parasitic absorption. The resultant POTSCs achieve a remarkable PCE of 25.56% (certified: 24.65%), with a record FF of 83.62%, which is among the highest PCEs of POTSCs and the highest FF of all types of perovskite-based tandem solar cells (TSCs) till now. This work proves the optimization of charge extraction and ICLs are effective strategies to promote the performance of POTSCs to surpass other solution-processed perovskite-based TSCs in the near future.

Recent Applications and Future Trends of Nanostructured Thin Films-Based Gas Sensors Produced by Magnetron Sputtering

The field of gas sensors has been developing for the last year due to the necessity of characterizing compounds and, in particular, volatile organic compounds whose detection can be of special interest in a vast range of applications that extend from clinical evaluation to environmental monitoring. Among all the potential techniques to develop sensors, magnetron sputtering has emerged as one of the most suitable methodologies for the production of large-scale uniform coatings, with high packing density and strong adhesion to the substrate at relatively low substrate temperatures. Furthermore, it presents elevated deposition rates, allows the growth of thin films with high purity, permits a precise control of film thickness, enables the simple manufacturing of sensors with low power consumption and, consequently, low costs involved in the production. This work reviewed all the current applications of gas sensors developed through magnetron sputtering in the field of VOCs assessment by gathering the most relevant scientific works published. A total of 10 compounds were considered for this work. Additionally, 13 other compounds were identified as promising targets and classified as future trends in this field. Overall, this work summarizes the state-of-the-art in the field of gas sensors developed by magnetron sputtering technology, allowing the scientific community to take a step forward in this field and explore new research areas.

An innovative approach to control the Hf/Ti ratio in monolayers grown via atomic partial layer deposition

The Hf/Ti ratio was precisely controlled at monolayer thickness using atomic partial layer deposition (APLD). HfxTi1−xO2 films with varying Hf concentrations were deposited by adjusting the pulse time of Hf precursors within a single atomic layer. Characterization using x-ray reflectivity, x-ray photoelectron spectroscopy, and spectroscopic ellipsometry confirmed the presence of Hf, Ti, and O in the films. Increasing the Hf content caused the binding energies of the O 1s peak to shift to higher values, indicating a chemical environment change from TiO2-like to HfO2-like. A higher Hf content also increased the relative atomic percentages of Hf, Ti, and O, altering the film properties. The mass density and optical properties were notably sensitive to changes in the Hf/Ti ratio at monolayer thickness. The potential of APLD to reduce dimensionality through precise control of both thickness and composition renders it especially appropriate for applications requiring highly specific material properties.

Ferroelectric tunnel junctions based on a HfO2/dielectric composite barrier

The ferroelectric tunnel junction (FTJ), which possesses a simple structure, low power consumption, high operation speed, and nondestructive reading, has attracted great attention for the application of next-generation nonvolatile memory. The complementary metal–oxide–semiconductor-compatible hafnium oxide (HfO2) ferroelectric thin film found in the recent decade is promising for the scalability and industrialization of FTJs. However, the electric performance, such as the tunneling electroresistance (TER) effect, of the current HfO2-based FTJs is not very satisfactory. In this work, we propose a type of high-performance HfO2-based FTJ by utilizing a ferroelectric/dielectric composite barrier strategy. Using density functional theory calculations, we study the electronic and transport properties of the designed Ni/HfO2/MgS/Ni (001) FTJ and demonstrate that the introduction of an ultra-thin non-polar MgS layer facilitates the ferroelectric control of effective potential barrier thickness and leads to a significant TER effect. The OFF/ON resistance ratio of the designed FTJ is found to exceed 4 × 103 based on the transmission calculation. Such an enhanced performance is driven by the resonant tunneling effect of the ON state, which significantly increases transmission across the FTJ when the ferroelectric polarization of HfO2 is pointing to the non-polar layer due to the aroused electron accumulation at the HfO2/MgS interface. Our results provide significant insight for the understanding and development of the FTJs based on the HfO2 ferroelectric/non-polar composite barrier.

Multispectral smart window: Dynamic light modulation and electromagnetic microwave shielding

A novel multispectral smart window has been proposed, which features dynamic modulation of light transmittance and effective shielding against electromagnetic microwave radiation. This design integrates liquid crystal dynamic scattering and dye doping techniques, enabling the dual regulation of transmittance and scattering within a single-layer smart window. Additionally, the precise control of conductive film thickness ensures the attainment of robust microwave signal shielding. We present a theoretical model for ion movement in the presence of an alternating electric field, along with a novel approach to manipulate negative dielectric constant. The proposed model successfully enables a rapid transition between light transparent, absorbing and haze states, with an optimum drive frequency adjustable to approximately 300 Hz. Furthermore, the resistive design of the conductive layer effectively mitigates microwave radiation within the 2−18 GHz range. These findings offer an innovative perspective for future advancements in environmental construction.

Preparation of Al[sbnd]Si microcapsules with high latent heat and durability via control of shell thickness

Microencapsulation of the AlSi alloy is an effective approach to overcome the challenges of corrosion and oxidation during high temperature operational service when used as phase change heat storage material. Research to date has shown that the prepared microcapsules was not able retain the high latent heat of AlSi alloy and achieve excellent thermal cycling performance at the same time. In this work, AlSi alloy microcapsules with adjustable shell thickness were successfully prepared through hydrothermal reaction, in situ polymerization and heat treatment at different oxygen contents. The phase composition and microstructure of the microcapsules were characterized in detail by XRD and electron microscopy. The thermal performances were tested through thermal cycling and thermal analysis. The results demonstrated that the outer protective shell layer of microcapsules was composed of dense α-Al2O3 and the thickness was adjustable from 372 to 1504 nm by controlling the oxygen content during heat treatment. Meanwhile, the regulation mechanism of shell thickness was analyzed. According to thermal analysis, the latent heat of microcapsules could achieve 450 J·g−1, and the latent heat retention was 100 % after 5000 thermal cycles from 500 °C to 650 °C. This work provides new method of adjusting the shell thickness of AlSi microcapsules to achieve an ultra-high thermal performance in terms of latent heat and retention, which promotes the development of applications for metal-based heat storage materials.

Enhancing Blue Polymer Light-Emitting Diode Performance by Optimizing the Layer Thickness and the Insertion of a Hole-Transporting Layer.

Polymer light-emitting diodes (PLEDs) hold immense promise for energy-efficient lighting and full-color display technologies. In particular, blue PLEDs play a pivotal role in achieving color balance and reducing energy consumption. The optimization of layer thickness in these devices is critical for enhancing their efficiency. PLED layer thickness control impacts exciton recombination probability, charge transport efficiency, and optical resonance, influencing light emission properties. However, experimental variations in layer thickness are complex and costly. This study employed simulations to explore the impact of layer thickness variations on the optical and electrical properties of blue light-emitting diodes. Comparing the simulation results with experimental data achieves valuable insights for optimizing the device's performance. Our findings revealed that controlling the insertion of a layer that works as a hole-transporting and electron-blocking layer (EBL) could greatly enhance the performance of PLEDs. In addition, changing the active layer thickness could optimize device performance. The obtained results in this work contribute to the development of advanced PLED technology and organic light-emitting diodes (OLEDs).

Enhanced Multifaceted Properties of Nanoscale Metallic Multilayer Composites.

This study explored the fascinating field of high-performance nanoscale metallic multilayer composites, focusing on their magnetic, optical, and radiation tolerance properties, as well as their thermal and electrical properties. In general, nanoscale metallic multilayer composites have a wide range of outstanding properties, which differ greatly from those observed in monolithic films. Their exceptional properties are primarily due to the large number of interfaces and nanoscale layer thicknesses. Through a comprehensive review of existing literature and experimental data, this paper highlights the remarkable performance enhancements achieved by the precise control of layer thicknesses and interfaces in these composites. Furthermore, it will discuss the underlying mechanisms responsible for their exceptional properties and provide insights into future research directions in this rapidly evolving field. Many studies have investigated these materials, focusing on their magnetic, mechanical, optical, or radiation-tolerance properties. This paper summarizes the findings in each area, including a description of the general attributes, the adopted synthesis methods, and the most common characterization techniques used. The paper also covers related experimental data, as well as existing and promising applications. The paper also covers other phenomena of interest, such as thermal stability studies, self-propagating reactions, and the progression from nanomultilayers to amorphous and/or crystalline alloys. Finally, the paper discusses challenges and future perspectives relating to nanomaterials. Overall, this paper is a valuable resource for researchers and engineers interested in harnessing the full potential of nanoscale metallic multilayer composites for advanced technological applications.

ALD with Enhanced Nucleation on Polymeric Separator for Improved Li-S Batteries

Lithium-sulfur (Li-S) batteries, known for their exceptional energy densities, are at the forefront of the next generation of energy storage systems. However, their practical application is hindered by the polysulfide shuttle effect, which significantly impairs discharge capacity and cycling stability. This research introduces a novel solution to these challenges through the use of atomic layer deposition (ALD) of Al₂O₃ on commercial polypropylene/polyethylene/polypropylene (PP/PE/PP) separators.ALD is a thin-film deposition technique that allows for precise control of layer thickness and composition at the atomic scale. ALD is characterized by its ability to produce extremely uniform and conformal layers, making it an ideal method for applications where surface chemistry plays a critical role, such as in battery separators. The technique is particularly advantageous in applications requiring high precision and control, like in our approach to enhancing Li-S batteries.In our study, the inert separator was treated with UV ozone to enhance the nucleation of ALD precursors, with the goal of reducing polysulfide shuttling. The use of ALD-modified separators in batteries demonstrated a marked increase in specific capacity, reaching approximately 1150 mAh/g, and reduced overpotential, indicative of improved kinetic efficiency. Further, we explored the structural and chemical modifications of the separator, employing X-ray photoelectron spectroscopy (XPS) and scanning electron microscopy (SEM). Our findings indicate that ALD of Al₂O₃ on the separators significantly improved the adsorption of polysulfides, thereby mitigating the shuttle effect.In addition to improved polysulfide interaction, we also examined the impact on polysulfide adsorption on the formation of the solid-electrolyte interphase (SEI). Our results showed that modified batteries exhibited no polysulfide presence on the anode, suggesting a stable and effective SEI. This observation is significant, as it indicates that our approach enhances specific capacity and cycling stability by controlling the formation of a more effective SEI.Overall, our research demonstrates how strategic modifications at the separator level, particularly through the application of ALD and UV ozone, can significantly enhance the overall performance of Li-S batteries. By leveraging the unique advantages of ALD, especially through Al₂O₃ deposition, we provide a viable pathway to enhance the efficiency and stability of Li-S batteries.

(Invited) Interfacial Coupling between Nanostructures and Molecular Chromophores

The combination of nanostructures with molecular chromophores offers new opportunities to control excited-state photophysics and photochemistry for several potential applications and has fundamental interest for tuning the exciton states that lie at the interface. Semiconductor quantum dots (QDs) are naturally decorated with molecular ligands that can be exchanged for those with tailored properties. We have chosen polyacene ligands with the potential to create and shuttle triplet photoexcited states across the surface of the PbS QDs with tunable rates and efficiencies. Changing the tetracene orientation and packing density with respect to the surface alters the states involved and the rate of energy/charge transfer. The mechanism of this process is unclear, and we present a systematic control of key variables to elucidate the important features of the hybrid system. We find transfer times varying from femtoseconds to nanoseconds, depending on the extent of coupling at the interfaces.Similarly, two-dimensional materials such as transition metal dichalcogenides (TMDCs) can be combined with molecules to provide intimate contact between the two species. The molecular layer can influence the properties of the TMDC, including altering the exciton population and spin-valley relaxation time. Through control of a molecular layer thickness (i.e., vanadyl phthalocyanine) deposited onto monolayer tungsten diselenide (WSe2), we discover that hybrid exciton states undergo ultrafast decoherence if molecular layers are less than 10 nm thick. Thicker layers produce slower spin-valley relaxation, presumably through exciton dissociation that reduces exchange coupling but without hybridization that destroys the initial spin character in the WSe2. We further characterize this effect through temperature dependence and a suite of spectroscopic and structural experiments.