Thermoplastic Elastomers Research Articles

BEAD SIZE AND RHEOLOGICAL PROPERTIES OF SEBS-BASED ELASTIC BEADS

ABSTRACT Styrene–ethylene–butylene–styrene (SEBS) is a thermoplastic elastomer that has applications in robotics and shock absorption. Although SEBS as a bulk material as well as an additive to solid composites has been extensively studied, this work focuses on developing SEBS-based beads to enhance material elasticity. SEBS bead mixtures were developed by mixing SEBS elastomer, water, and surfactant (Triton X-100) at high temperature. Stability, rheology, and microscopy of SEBS bead mixtures were studied as a function of neat SEBS concentration in SEBS elastomer, SEBS elastomer concentration, and surfactant concentration. Resulting bead mixtures were classified as creamed, homogenous and stable, or aggregated based on the mixture’s tendency to separate into layers and its ability to disperse in excess water. Microscopic studies suggest that although bead mixtures exhibit size polydispersity, the average bead size is a strong function of neat SEBS, SEBS elastomer, and surfactant concentrations. Rheological studies suggest that all the bead mixtures exhibit shear thinning behavior, and the overall viscosity of a given bead mixture is a function of both SEBS elastomer and surfactant concentration. The developed SEBS elastic beads can be used as additives to enhance the viscoelastic properties of fluid-based systems such as magnetorheological and damping fluids.

Flame Retardancy and Properties of Thermoplastic Vulcanizates from Dibutyl Phosphate-Bound Natural Rubber/Ethylene Vinyl Acetate Blends

ABSTRACT Dibutyl phosphate-bound epoxidized natural rubber (DBNR) was synthesized from natural rubber latex via epoxidation using a 20 mol% intermediate. Successful formation of epoxidized natural rubber (ENR-20) and DBNR was confirmed by FTIR analysis. Thermoplastic vulcanizates (TPVs) were prepared by dynamically vulcanizing blends of DBNR and ethylene-vinyl acetate copolymer (EVA). The 50/50 DBNR/EVA TPV exhibited higher mixing torque during vulcanization, indicative of increased shear stress, shear rate, and tensile strength. This was attributed to finer dispersion of vulcanized rubber domains in the EVA matrix, leading to enhanced interfacial adhesion. Elongation at break decreased with increasing EVA content, while hardness and tension set increased, suggesting reduced elasticity at higher EVA proportions. Under heat aging, TPVs experienced degradation of mechanical properties and increased tension set, indicating loss of elastomeric behavior. Significantly, DBNR exhibited a low burning rate of 0.2 mm/s, imparting inherent flame retardancy. The burning rate of DBNR/EVA TPVs decreased with increasing DBNR content, demonstrating improved flame retardancy. Overall, DBNR/EVA TPVs exhibited favorable mechanical properties and flame retardancy, making them suitable for applications requiring flame-retardant elastomeric materials.

Novel Design of Eco-Friendly High-Performance Thermoplastic Elastomer Based on Polyurethane and Ground Tire Rubber toward Upcycling of Waste Tires.

Waste rubber tires are an area of global concern in relation to reducing the consumption of petrochemical products and environmental pollution. Herein, eco-friendly high-performance thermoplastic polyurethane (PU) elastomers were successfully in-situ synthesized through the incorporation of ground tire rubber (GTR). The excellent wet-skid resistance of PU/GTR elastomer was achieved by using mixed polycaprolactone polyols with Mn = 1000 g/mol (PCL-1K) and PCL-2K as soft segments. More importantly, an efficient solution to balance the contradiction between dynamic heat build-up and wet-skid resistance in PU/GTR elastomers was that low heat build-up was realized through the limited friction between PU molecular chains, which was achieved with the help of the network structure formed from GTR particles uniformly distributed in the PU matrix. Impressively, the tanδ at 60 °C and the DIN abrasion volume (Δrel) of the optimal PU/GTR elastomer with 59.5% of PCL-1K and 5.0% of GTR were 0.03 and 38.5 mm3, respectively, which are significantly lower than the 0.12 and 158.32 mm3 for pure PU elastomer, indicating that the PU/GTR elastomer possesses extremely low rolling resistance and excellent wear resistance. Meanwhile, the tanδ at 0 °C of the above-mentioned PU/GTR elastomer was 0.92, which is higher than the 0.80 of pure PU elastomer, evidencing the high wet-skid resistance. To some extent, the as-prepared PU/GTR elastomer has effectively solved the "magic triangle" problem in the tire industry. Moreover, this novel research will be expected to make contributions in the upcycling of waste tires.

Study of the effect of hexagonal boron nitride addition to thermoplastic polyester elastomer composites reinforced with carbon, glass and basalt fibers

Study of the effect of hexagonal boron nitride addition to thermoplastic polyester elastomer composites reinforced with carbon, glass and basalt fibers

Preoperative definition and new concept design of 3D printed buttress model to seal skull base after endoscopic endonasal surgery

PurposeThis study aims to integrate design methods and additive manufacturing with the use of a thermoplastic elastomer certified for medical use and reverse engineering towards a new concept of a customized buttress model with optimized features for the reconstruction of the osteo-dural opening after endoscopic endonasal transtuberculum-transplanum approach.Design/methodology/approachAdditive manufacturing allows making of cost-effective and useable devices with tailored properties for biomedical applications. The endoscopic endonasal approach to the suprasellar area enables the management of different intradural tumours, and the craniectomy at the skull base is generally wide and irregular. Defining an optimal strategy for osteodural defect closure at the preoperative stage represents a significant challenge.FindingsUsing the results obtained from a computed tomography analysis, skull base defects were designed to plan the surgical approach. Several concepts of customized buttress models were first built up, initially focusing on thin, flexible edges characterized by different thicknesses. Finite element analyses and design optimization allowed us to achieve the optimal design solution with improved compliance/flexibility for easy intranasal manoeuvrability, maintaining an adequate mechanical stability. As the thickness of the edges decreased, an increase of strain energy values was found (i.e. 1.2 mJ – Model A, 1.7 mJ – Model B, 2.3 mJ – Model C, 4.3 mJ – Model D). However, a further optimization (Model E) led to a significant increase of the compliance (strain energy of 14.1 mJ).Originality/valueThe results obtained from clinical evaluations demonstrated the feasibility of the proposed technical solutions, improving surgery effectiveness.

The Hydrogen Bonding in the Hard Domains of the Siloxane Polyurea Copolymer Elastomers.

For probing the structure-property relationships of the polyurea elastomers, we synthesize the siloxane polyurea copolymer elastomer by using two aminopropyl-terminated polysiloxane monomers with low and high number-average molecular weight (Mn), i.e., L-30D and H-130D. To study the influence of the copolymer structures on the film properties, these films are analyzed to obtain the tensile performance, UV-vis spectra, cross-sectional topographies, and glass transition temperature (Tg). The two synthetic thermoplastic elastomer films are characterized by transparency, ductility, and the Tg of the hard domains, depending on the reacting compositions. Furthermore, the film elasticity behavior is studied by the strain recovery and cyclic tensile test, and then, the linear fitting of the tensile data is used to describe the film elasticity based on the Mooney-Rivlin model. Moreover, the temperature-dependent infrared (IR) spectra during heating and cooling are conducted to study the strength and recovery rate of the hydrogen bonding, respectively, and their influence on the film performance is further analyzed; the calculated Mn of the hard segment chains is correlated to the macroscopic recovery rate of the hydrogen bonding. These results can add deep insight to the structure-property relationships of the siloxane polyurea copolymer.

Flexible Composites Based on Thermoplastic Elastomers for Laser Direct Writing: Porous Structures

Flexible Composites Based on Thermoplastic Elastomers for Laser Direct Writing: Porous Structures

The effect of polyvinyl chloride and polyethylene terephthalate on the mechanical properties of butyl rubber (IIR)-based thermoplastic elastomer using semi-efficient vulcanisation system and a nano zinc oxide as activator

Thermoplastic elastomers (TPEs), a class of materials bridging the gap between rubber and thermoplastics, have revolutionised diverse fields with their unique properties and applications. This study highlights the critical importance of compatibility between plastics, polyvinyl chloride (PVC), polyethylene terephthalate (PET), and butyl rubber (isobutylene-isoprene rubber, IIR) components in TPEs for optimal performance. Several TPEs were prepared with different amounts of plastics. Subsequently, the TPEs were cured, and curing and mechanical properties, and correspondent thermal stability and solvent resistance were measured. It revealed that the thermal stability of TPEs, containing PVC, PET and IIR, was influenced by the type and quantity of each plastic, affecting degradation temperatures. PVC and PET exhibited distinct effects on the curing behaviour of IIR-based TPEs, impacting scorch time and optimum cure time differently. The incorporation of PVC and PET enhanced the organic solvent resistance of the TPEs, attributed to physical barrier effects, enhanced crosslinking, increased crystallinity, and specific interfacial interactions. Tensile strength and elongation at break generally decreased with the addition of plastics, reflecting incompatible interactions and increased crystallinity. Meanwhile, hardness increased due to the rigid structure and filler effects of plastics. Achieving an optimal TPE formulation involves balancing these competing effects.

Sustainable thermoplastic elastomers based on thermoplastic polyurethane and ground tire rubber

AbstractIn this research, blends are prepared of thermoplastic polyurethane (TPU), ground tire rubber (GTR) and its devulcanized version (dGTR). The primary objective is to produce thermoplastic elastomers wherein TPU is partially substituted by GTR or dGTR obtained from used tires, thereby forming a blend with a favorable cost/value ratio and a smaller environmental footprint. Throughout the experiment, the rubber content of the blends is varied between 0 and 50 wt% and the effect on mechanical properties is investigated. The blends are compounded with a twin‐screw extruder, after which sheet samples are produced by injection molding. With a view to a possible future industrial application, it is important that both the compounding and the injection molding of the specimens are easy to perform, even with a 50 wt% filler content. Increasing the amount of rubber phase reduce the tensile strength and elongation at break of the blends. Unfortunately, devulcanization did not significantly improve the properties of the blends. Overall, even at a (d)GTR content of 50 wt%, an elongation at break of 300% is achieved, which allows the use of the blends as thermoplastic elastomers. In addition, dynamic tests show that the rubber phase increases the damping capacity of the samples.

Biodegradable thermoplastic elastomers synthesized from C7–C10 aliphatic dicarboxylic acids, 2-methyl-1,3-propanediol, and L-lactide

Elastic materials with high biodegradability should replace those with low biodegradability in some applications. We previously reported biodegradable thermoplastic elastomers (TPEs) composed of poly(l-lactide) (PLLA) as a hard segment and aliphatic polyesters from 2-methyl-1,3-propanediol (MP) and short aliphatic dicarboxylic acids as soft segments. In this study, we synthesized the biodegradable thermoplastic elastomers using longer aliphatic dicarboxylic acids to develop the TPEs with lower glass-transition temperature (Tg) and high biodegradability. A series of aliphatic polyesters were prepared by polycondensation of MP and aliphatic dicarboxylic acids bearing 7–10 carbons. Among them, poly(2-methyl-1,3-propylene azelate) (PMP9) was found to have lower Tg, amorphous nature, and high biodegradability in seawater. The ring-opening polymerization of l-lactide (LLA) using PMP9 as a macroinitiator afforded triblock copolymers, PLLA-b-PMP9-b-PLLA (TPE9). The successive addition of LLA to in-situ generated PMP9 resulted in the successful one-pot synthesis of high molecular weight TPE9. The TPE9s showed both low Tg of the PMP9 segment and high melting temperature of the PLLA segment. The TPE9s exhibited elastic behavior showing elongation at break of up to 2500 % in tensile tests and also high biodegradability in seawater. Thus, we developed potentially practical TPE with tunable physical properties and high biodegradability obtainable from easily available and renewable starting materials.

Elastomeric Compositions of Ethylene-Norbornene Copolymer Containing Biofillers Based on Coffee and Tea Waste.

The development of eco-friendly elastomeric materials has become an important issue in recent years. In this work, thermoplastic elastomer samples of an ethylene-norbornene copolymer (EN) with coffee and tea biofillers mixed with typical fillers such as montmorillonite (MMT), silica (SiO2), and cellulose were investigated. The aim of this research was to determine the effect of fillers on the properties of the materials and to assess their degradability after two ultraviolet (UV) aging cycles (200, 400 h). The scientific novelty of this work is the assessment of the anti-aging effect of simultaneous biofillers-stabilizers based on coffee and tea waste. The surfaces of the obtained polymer compositions were examined using infrared spectroscopy (FTIR-ATR). Contact angles were determined, and surface energy was calculated. The mechanical properties were tested, and the influence of plant fillers and aging on the color change in the materials was analyzed. The combination of coffee with silica, MMT, and cellulose fillers limited the migration of fatty acids and other compounds from the biofiller to the EN surface (FTIR analysis). Based on the aging coefficients K, it was shown that all coffee- and tea-based fillers stabilized the polymer compositions during UV aging (400 h). The results allowed the authors to determine the importance and impact of waste plant fillers on the degradability of the synthetic EN.

Construction of CO2‐based thermoplastic elastomer via combining aliphatic polycarbonate and polyamide: A multiblock copolymer PPC‐mb‐PA6

AbstractA CO2‐based thermoplastic elastomer, poly(propylene carbonate)‐multiblock‐polyamide6 (PPC‐mb‐PA6) copolymer, was constructed through coupling amorphous/soft PPC blocks with crystalline/hard PA6 blocks. The PPC‐mb‐PA6 copolymers with different block length pairs were designed and synthesized, and then fully characterized by structural, thermal, and mechanical analysis. The proton nuclear magnetic resonance (1H‐NMR), diffusion ordered spectroscopy (DOSY), heteronuclear multiple‐bond correlation (HMBC) and gel permeation chromatography (GPC) results confirm that the multiblock sequence structure of PPC‐mb‐PA6. The differential scanning calorimetry (DSC) tests show that all PPC‐mb‐PA6s possess melting points around 179–206°C. The thermal and mechanical analysis indicates improved service temperatures (T5% up to 270°C) and tensile strength ranging from 15.8 to 39.6 MPa with higher PA6 content. The dynamic mechanical analysis demonstrates excellent shape memory effect of PPC‐mb‐PA6 with thermal stimuli responsiveness derived from the micro phase separation between soft PPC and hard PA6 domains. And the characteristic strain fixity parameter (Rf) and deformation recovery rate (Rr) are 98% and 100%, respectively, which are comparable with other excellent shape memory polymers.

Easy Processable Photomechanical Thin Film Involving a Photochromic Diarylethene and a Thermoplastic Elastomer in Supramolecular Interaction.

A novel supramolecular photoactuator in the form of a thin film of centimetric size has been developed as an alternative to traditional liquid crystal elastomers (LCE) involving azobenzene (AZO) units or photochromic microcrystals. This thin film is produced through spin coating without the need for alignment or crosslinking. The photoactuator combines a photochromic dithienylethene (DTE) functionalized with ureidopyrimidinone (UPy) units, and a telechelic thermoplastic elastomer, also functionalized with UPy, allowing quadruple hydrogen bonding between the two components. Upon alternating ultraviolet (UV) and visible light exposure, the film exhibits reversible bending and color changes, studied using displacement and absorption tracking setups. For the first time, the photomechanical effect (PME) is quantitatively correlated with photochromism, showing that DTE units drive the movement under both UV (photocyclization) and visible (photoreversion) light. In situ illumination techniques reveal that the PME arises from photoinduced strain within 160 nm UPy-bonded DTE domains, which expand and contract by approximately 50% under UV and visible light, respectively. The semicrystalline nature of the elastomer and a robust supramolecular network connecting both components are critical in converting microscopic photostrain into macroscopic actuation.

Evidential neural network for tensile stress uncertainty quantification in thermoplastic elastomers

Evidential neural network for tensile stress uncertainty quantification in thermoplastic elastomers

4D printing bio-inspired chiral metamaterials for flexible sensors

Chiral metamaterials were a typical metamaterial configuration, which had broad application prospects in vibration isolation, energy absorption and other fields. Although 4D-printed chiral metamaterials have been investigated by introducing stimulus-responsive materials to achieve programmable properties of metamaterials, chiral metamaterials are mostly fabricated by single materials, which limits the adjustable domains of the mechanical properties and the design freedom of metamaterials. In this work, inspired by the configuration of collagen fibers of biological tissues, the bio-inspired chiral metamaterials with wave ligaments were developed. The bi-phase (TPE@PLA-SMP) composite chiral metamaterials were fabricated by combining active phase (shape memory polylactic acid, PLA-SMP) with passive phase (thermoplastic elastomer, TPE). The influences of geometric parameters, ligament gradient forms, and TPE distribution modes on the mechanical properties of the developed metamaterials were characterized. When the TPE was distributed at 0° and 45°, the deformation of the mechanical metamaterials occurred mainly in the TPE cells, resulting in the J-shaped displacement-force curve. The programmable and reconfigurable properties of the metamaterials (including configuration, and energy absorption performance) under thermal stimulation were demonstrated. The specific energy absorption (SEA) of the metamaterial 2θ = π/2 was realized to transform between 0.92 kJ/kg and 0.38 kJ/kg by shape memory programming. Flexible sensors based on TPE@PLA-SMP composite metamaterials were developed by filling CNC-CNT@PVA composite hydrogels (minimum resistivity 8.1 Ω m), which enabled stable output of electrical signals under repeated loads. A motion state monitor was developed and realized to monitor the wearer's movement such as running, demonstrating its potential application prospects in fields such as flexible electronics.

Color Stability of Various Orthodontic Clear Aligner Systems after Submersion in Different Staining Beverages.

This study aimed to compare the color changes in two different orthodontic clear aligner systems after submersion in various beverages for 14 days. The tested aligner systems were Taglus Premium made of polyethylene terephthalate glycol (the TAG group) and CA® Prodin+ made of a transparent copolyester and a thermoplastic elastomer (the PRO group). A total of 56 samples were firstly divided into two groups according to the tested system-TAG and PRO. Each group was subsequently divided in four subgroups according to immersion solution: A-artificial saliva, B-cola, C-coffee, D-red wine. Color measurements were performed on Days 1, 7 and 14 using a portable colorimeter and the CIE L*a*b* system. The obtained results showed significant color changes in both materials when exposed to coffee and red wine (p > 0.05). Samples in the PRO group showed a greater susceptibility to discoloration (higher ΔE values) when compared to the TAG group after submersion in cola (p = 0.025), coffee (p = 0.005) and red wine (p = 0.041) solutions. Statistical analysis revealed that all of the color parameters ΔL*, Δa*, Δb* and ΔE of both tested materials were affected by submersion in coffee solution for 14 days. In conclusion, the CA® Pro+ aligner system is more prone to staining compared to the Taglus material after submersion for 14 days in cola, coffee and red wine solutions. Submersion for 14 days in coffee solution alters all of the color parameters (ΔL, Δa, Δb and ΔE) of both tested aligner materials.

Specialized educational program for high-grade liver injury management: a three-dimensional printed model approach.

The study aims to present a specialized educational program using a 3D printed model for managing Grade IV and V liver injuries. Hepatic packing, a common technique, may not always achieve sufficient hemostasis in these cases, warranting alternative solutions such as mesh liver wrapping. However, mastering this procedure is challenging due to limited teaching resources and the need for repeated practice. A computer-based model was created from an abdominal CT scan to produce a real-sized injured liver model using thermoplastic elastomer TPU-95. Trainees received systematic instruction from an instructor, allowing them to perform the procedure under supervision and independently. Eight surgical residents at Hillel Yaffe Medical Center participated in the program, with the majority successfully completing the procedure under supervision. Furthermore, trainees demonstrated reduced procedure times when performing independently, indicating improved proficiency. This educational approach offers a simple and repeatable method for continuous training in managing high-grade liver injuries, holding potential for enhanced patient outcomes.

Diagnostic of Solid-State Lithium Metal Batteries with the Sand Equation: A Symmetric Cell Electrochemical Characterization Method upon Plating

Lithium Metal Anodes (LMAs) have generated significant interest for use in solid-state batteries (SSBs) due to their high theoretical specific capacity. Nonetheless, issues such as dendrite growth (1) and cell failure caused by lithium loss with solid polymer electrolytes (SPEs) (2) of decent ionic conductivities have hindered widespread commercialization. In this work, we report the electrochemical characterization of symmetric Li- SPE– Li cells using thermoplastic vulcanizate (TPV) electrolytes comprised of: PCL:HNBR LiTFSI. Full plating of the lithium metal (LiM) electrode was achieved at 100 μA.cm-2 during constant polarization in pressurized pouch cells. Complete polarization was confirmed through ex-situ analysis by scanning electron microscopy (SEM) with SEM images showing that no dendrites were formed at this current density. Furthermore, cell polarization performed at higher current densities allowed lithium diffusion in the TPV electrolyte to be calculated using the Sand Equation (3, 4). Lithium diffusion was found to be 1.7 x 10-8 cm2.s-1 at 60 °C, which was consistent with other published values (5). The calculated threshold current density (j*) of the corresponding symmetric Li cell was approximately 200 μA.cm-2, confirming the cell failures due to dendrite growth and short circuiting that were observed in the system above this current density. This j* provides valuable information regarding the design of a full cell as the operation current density would be driven by the Li-SPE interface limitation. To this end, 100 cycles were performed in Li-Li symmetric cells with the TPV electrolyte without failure at currents below j* with 0.1 mAh.cm-2 of charge being transferred per cycle, while a charge of 0.5 mAh.cm-2 resulted in rapid cell failure. These findings emphasize the need for current densities and charge references in symmetric Li-Li cells and cells employing solid electrolytes. C. Monroe, J. Newman, The Impact of Elastic Deformation on Deposition Kinetics at Lithium/Polymer Interfaces. Journal of The Electrochemical Society 152, A396 (2005).L. Caradant et al., Effect of Li+ Affinity on Ionic Conductivities in Melt-Blended Nitrile Rubber/Polyether. ACS Applied Polymer Materials 2, 4943-4951 (2020).L. Stolz, G. Homann, M. Winter, J. Kasnatscheew, The Sand equation and its enormous practical relevance for solid-state lithium metal batteries. Materials Today 44, 9-14 (2021).D. Devaux et al., Effect of Electrode and Electrolyte Thicknesses on All-Solid-State Battery Performance Analyzed With the Sand Equation. Frontiers in Energy Research 7, (2020).T. Meyer, T. Gutel, H. Manzanarez, M. Bardet, E. De Vito, Lithium Self-Diffusion in a Polymer Electrolyte for Solid-State Batteries: ToF-SIMS/ssNMR Correlative Characterization and Modeling Based on Lithium Isotopic Labeling. ACS Applied Materials & Interfaces 15, 44268-44279 (2023).

Selecting the suitable thermoplastic elastomer as the main component in the feedstock for metal material extrusion of aluminium

Metal material extrusion (MMEX) involves the systematic deposition of material layer by layer, followed by debinding and sintering to produce fully dense metallic parts. The feedstocks, initially comprising metal powder and a binder system, are pivotal in determining processability and final properties. This study utilized polylactic acid (PLA) as the backbone and a thermoplastic elastomer (TPE) as the primary, solvent-debindable component in the binder system, with a 50 and 55 vol% aluminium (Al) powder content. PLA was selected due to its lower degradation temperature and to try to increase the sustainability of the MMEX process. An initial experimentation with various TPEs, employing thermal analysis (TGA and DSC), rheological behavior assessment, mechanical property testing, contact angle measurement, and solvent debinding processes, aimed to identify the most suitable TPE for this study. The results demonstrated that a very low interfacial tension between PLA and TPE is not desirable, as it may result in the removal of some powder particles during the solvent-debinding process. The TPE type with lower viscosity, optimum interfacial tension with PLA, low residue after degradation, adequate rigidity, and flexibility is proper for use as the soluble part of the binder system. After selecting of the appropriate TPE, the printability at a nozzle temperature of 270 °C was undertaken. The solvent debinding process for printed samples was conducted at room temperature. The results indicated that 90 wt% of the TPE was removed successfully from the samples printed with 30 vol% PLA in binder formulation without any defects during solvent debinding.

Highly robust soft-rigid connections via mechanical interlocking for assembling ultra-stretchable displays

Stretchable electronic circuits can seamlessly conform to irregular and dynamic surfaces with high integration. However, current stretchable configurations typically have limited stretchability due to the lack of robust connections between soft interconnects and rigid electronics. Here, we printed highly stretchable metal–polymer conductors on thermoplastic elastomers as interconnects. We developed electronic vests with porous surfaces for rigid electronics and introduced polyester hot-melt adhesives to strengthen connections between soft interconnects and rigid electronics. After thermal bonding, the adhesive penetrates the porous surface of electronic vests, creating a mechanical interlock and providing an adhesion force of 8.34 N/cm for the connection (3× higher than conductive adhesives). Thus, rigid electronics of different sizes and different pin counts can form strong connections to soft interconnects, achieving a maximum strain tolerance of ~700% (10× higher than conductive adhesives). We achieved highly integrated ultra-stretchable displays that can withstand stretching up to 220% without dead pixels.