Fatigue crack initiation (threshold) and propagation are associated with an appreciable sensitivity to one basic factor, among others (environment, microstructure, frequency, temperature etc.), namely load ratio R. The crack closure concept has frequently been hypothesized as a possible explanation for this. Nevertheless, existing experimental results with respect to crack closure are somewhat conflicting due to significant variabilities of such factors as specimen geometries and stress intensity factor ranges. This paper intends to describe the R- dependent fatigue threshold as well as fatigue crack growth from a different point of view, i.e. from the global energy equivalence concept. The generalized driving force attached to a fatigue crack tip is in the first instance re-examined with the introduction of a new cyclic J-integral. The original definition of a cyclic J-integral is shown to be inadequate as it fails to account for the total energy flux into the crack tip region from external loading mechanisms. Under small scale yielding conditions, the newly defined cyclic J-integral is equivalent to the range of elastic energy release rate, ΔG, for a linear elastic crack independent of loading processes. It is proposed to use ΔJ as an appropriate criterion for fatigue crack growth so long as the crack does not extend during the unloading portion of one load reversal. ΔJ as such is also interpreted as the source supplier for the energy flow rate dissipated on crack tip cyclic plastic deformations. It is then assumed that, under fixed test conditions, the minimum specific work of fracture required for fatigue crack initiation, ΔJ th , is a material property independent of the load ratio R. The so-predicted values of fatigue threshold, ΔK th , are correlated favorably with experimental measurements. For fatigue crack growth (FCG), a unified formulation is capable of being derived from the thermodynamic theory of irreversible processes, if the cracked surface area is taken as an internal variable and the rate of energy dissipated on FCG depends on ΔJ only. The applicability of the formulation for producing a master FCG diagram is examined for both metals and non-metals, including steel, aluminum alloys, PMMA and PVC, etc.
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