Thermal Mechanical Properties Research Articles

Effect of Ti additions on the mechanical properties and thermal expansion properties of Ni9Cr9Co9Fe9Tix (x=1, 2, 3) high entropy alloy

The mechanical properties and thermal expansion properties of high entropy alloys (HEAs) are crucial for practical applications. However, there is a scarcity of research on how to optimize the relationship between the mechanical and thermal expansion properties, which currently restricts the application of HEAs as precision structural materials. To address this critical issue, the present study investigates the mechanical properties and thermal expansion properties of Ni9Cr9Co9Fe9Tix (x=1,2,3) HEAs fabricated via repeated arc melting and casting in a vacuum environment. The results show that Ni9Cr9Co9Fe9Tix HEAs exhibit a typical microstructure characteristic of dendritic and inter-dendritic phase, and a small amount of Ni3Ti phase is formed in the Ni9Cr9Co9Fe9Tix HEAs. The addition of Ti notably increases the tensile strength of Ni9Cr9Co9Fe9Tix HEAs, while the presence of the Ni3Ti phase contributes to a reduction in its thermal expansion coefficient. Notably, HEAs with higher Ti content demonstrate increased yield strength but diminished ductility. The primary mechanisms that strengthen the HEA are solid-solution strengthening, secondary phase hardening and dislocations strengthening of the FCC matrix. This study provides superior mechanical properties for HEAs structural components and reduces the thermal expansion coefficient of the matrix alloy, which also indicated the potential of this material for the design and development of HEAs for precision structural components.

Achieving enhanced thermal conductivity and mechanical properties in Mg-Zn-Gd-Zr alloys via regulation microstructure characteristics

It is well known that the microstructure of metallic materials determines the mechanical properties. However, the effect of microstructure on thermal conductivity lacks an accurate quantitative description of this relationship. In this work, the mechanism of variation in mechanical and thermal conductivities with microstructure was revealed by the characterization of cast, heat-treated, and extruded Mg-xZn-yGd-0.6Zr (wt%) alloys: ZV66, ZV62, and ZV26. The contributions of solution atoms, second phases, grain size, and dislocations to the yield strength and thermal conductivity were quantitatively calculated, and their effects on the plasticity and work-hardening behavior were qualitatively analyzed. The results show that hot extrusion promotes the precipitation of nanoprecipitates, such as MgZn2, Mg4Zn7, and Mg5Gd, resulting in the reduction of Zn and Gd solute atoms and the introduction of high-density dislocations and grain boundaries. The extruded ZV66 alloy exhibits excellent mechanical properties and thermal conductivity (a tensile yield strength of 232 MPa, an elongation of 22 %, and a thermal conductivity of 127.6 W/(m·k)); these values are better than those reported for similar products. The achievement of high strength and thermal conductivity is attributed to the precipitation of solute atoms to improve thermal conductivity in addition to grain boundary strengthening and work-hardening strengthening to improve strength. These findings provide new insights into achieving excellent strength–thermal conductivity property amalgamations in magnesium alloys by tailoring their microstructure.

Heterogeneous Multi-Phase Grains Improving the Strength-Ductility Balance in Warm-Rolled Fe-18Mn-3Ti Steel

The thermal properties, microstructure, and mechanical properties of Fe-18Mn-3Ti (wt%) were investigated, focusing on the effects of different heat-treatment processes. Results revealed that the 450 °C warm-rolling sample (450 WR) exhibited promising mechanical properties. Specifically, this sample displayed a yield strength of 988 MPa, an ultimate tensile strength of 1052 MPa, and total elongation of 15.49%. Consequently, a favorable strength-ductility balance was achieved. The strain-hardening ability surpassed that of the cold rolling sample (CR). Microstructure analysis indicated the simultaneous occurrence of dynamic equilibrium between grain deformation and re-crystallization because of the co-influence of thermal and strain in the warm rolling process. This desirable mechanical property was attributed to the presence of a multi-phase (α-martensite, austenite, and ε-martensite) and heterogeneous microstructure. The improvement of ultimate tensile strength was based on grain refinement, grain co-deformation, and the transformation-induced plasticity (TRIP) effect in the early stage of plastic deformation (stage Ⅰ). The improvement of ultimate elongation (TEL) was ascribed to the TRIP effect in the middle stage of plastic deformation (stage Ⅱ).

Effect of Si3N4 Additive on Microstructure and Mechanical Properties of Ti(C,N)-Based Cermet Cutting Tools

Development of high-performance cutting tool materials is one of the critical parameters enhancing the surface finishing of high-speed machined products. Ti(C,N)-based cermets reinforced with and without different contents of silicon nitride were designed and evaluated to satisfy the requirements. In fact, the effect of silicon nitride addition to Ti(C,N)-based cermet remains unclear. The purpose of this study is to investigate the influence of Si3N4 additive on microstructure, mechanical properties, and thermal stability of Ti(C,N)-based cermet cutting tools. In the present work, α-Si3N4 “grade SN-E10” was utilized with various fractions up to 6 wt.% in the designed cermets. A two-step reactive sintering process under vacuum was carried out for the green compact of Ti(C,N)-based cermet samples. The samples with 4 wt.% Si3N4 have an apparent solid density of about 6.75 g/cm3 (relative density of about 98 %); however, the cermet samples with 2 wt.% Si3N4 exhibit a superior fracture toughness of 10.82 MPa.m1/2 and a traverse rupture strength of 1425.8 MPa. With an increase in the contents of Si3N4, the Vickers hardness and fracture toughness of Ti(C,N)-based cermets have an inverse behavior trend. The influence of Si3N4 addition on thermal stability is clarified to better understand the relationship between thermal stability and mechanical properties of Ti(C,N)-based cermets.

Electrospun polyimide nanofiber‐based separators containing carboxyl groups for lithium‐ion batteries

AbstractA lithium‐ion battery separator facilitates lithium‐ion transportation and prevents direct contact between the cathode and anode. Polyimide separators exhibited superior thermal stability and electrolyte wettability. In this study, carboxylated polyimide separators were prepared by electrospinning carboxyl group‐containing monomers. Polyimide separators were prepared with different content of carboxyl group‐containing monomer. Moreover, the thermal property, mechanical property, and electrochemical performance of separators were studied. The carboxylated polyimide separators exhibited lower interfacial resistance and higher ionic conductivity compared with polyimide separators. Moreover, the LiFePO4/Li half‐cell assembled using the carboxylated polyimide exhibited enhanced cycling stability and rate capability. Therefore, carboxylated polyimide separators with superior electrochemical performances are promising candidates for lithium‐ion batteries.

Two-phase Hybrid Thermal Interface Alkali-treated E-Glass Fiber/MWCNT/Graphene/Copper Oxide Nanocomposites for Electronic Gadgets.

Two-phase hybrid mode thermal interface materials were created and characterized for mechanical properties, thermal conductivity, and wear behaviour. Therefore, the ultimate goal of this current research was to use alkali-treated glass fibre and other allotropes to produce high-performance two-phase thermal interface materials. Three different polymer composites were prepared to contain 20 vol.% alkalies [NaOH] treated e-glass fibre [E] and epoxy as a matrix with varying proportions of multi-walled carbon nanotube [MWCNT], graphene [G], copper oxide [C]. The one-phase material contained epoxy+20%e-glass+1%MWCNT [EMGC1], the two-phase hybrid composite contained epoxy+20%e-glass+1%MWCNT+1%graphene+1%CuO [EMGC2], and two-phase material contained epoxy+20%e-glass+1%graphene+1%CuO [EMGC3]. Vacuum bagging method was used for fabricating the composites. The higher thermal conductivity observed was 0.3466 W/mK for EMGC2, the alkali-treated glass fibre/hybrid mode nanofillers epoxy matrix composite was mechanically tougher than the other two composites [EMGC1 & EMGC3]. Scanning electron microscopy analysis revealed the fine filler dispersion and homogenous interaction with the glass fibre/epoxy resin composite of the upper and lower zone, which also revealed the defective zone, fibre elongation, fibre/filler breakages, and filler leached surfaces. Finally, it was concluded that the hybrid mode two-phased structure EMGC2 epoxy matrix composite replicated the maximum thermal conductivity, mechanical properties, and wear properties of the other two specimens.

Enhancing mechanical property, thermal conductivity, and radiation stability of fluorine rubber through incorporation of hexagonal boron nitride nanosheets

AbstractFluorine rubber (FKM) stands as a pivotal sealing material extensively employed in aerospace and nuclear industries. However, its efficacy will be seriously affected by ionizing radiation. Enhancing its radiation resistance becomes imperative to uphold the stability and safety of associated equipment. This study introduced hexagonal boron nitride (h‐BN) into the FKM as radioprotective fillers through mechanical blending. The interfacial interaction between matrix and h‐BN, the mechanical performances, thermal properties, and radiation stability of composites were systematically examined. Noteworthy findings highlight the presence of robust interaction forces between h‐BN and the matrix, leading to increased crosslink density and improved mechanical properties. The tensile strength of composite with 10 phr fillers (BN/FKM‐10) increased by 30% compared to that of pure FKM. Simultaneously, the introduction of h‐BN greatly enhanced thermal conductivity and radiation stability. The absorbed dose required to achieve a 50% reduction in elongation at break of BN/FKM‐10 surpassed that of FKM by 1.69 times. These results underscore the potential of incorporating h‐BN to simultaneously enhance the mechanical performance, thermal property, and radiation resistance of fluorine rubber.Highlights The chemical interaction force between h‐BN and FKM was confirmed. FKM composites tensile strength was enhanced by h‐BN as an additive crosslinker. The incorporation of h‐BN improves FKM composites thermal conductivity. The radiation resistance of FKM composites has been improved with h‐BN.

Evaluation of microstructure heterogeneity in INCONEL 625 thin-wall fabricated by Laser Powder Bed Fusion additive manufacturing

This study provides a thorough investigation of microstructural heterogeneity and its relationship to the mechanical properties of Inconel 625 (IN625) alloy in as-built Laser Powder Bed Fusion (LPBF) parts. Specifically, detailed high-resolution electron microscopy coupled with thermodynamic simulation, finite element analysis, and nano-hardness testing were carried out. Through the combination of these methods, a new method is proposed to develop a process-structure–property map to illustrate the complex relationship between spatial thermal conditions, microstructure, and mechanical properties in various areas of an LPBF IN625 sample. Different precipitates, including γ′′, Laves, NbC, and Al2O3 oxide were observed along the build direction from the bottom to the top layers of the LPBF part as a function of build height. The hardness value was shown to be minimum in the middle layers while attaining maximum values in the bottom (near the substrate) and top (near the surface) layers of the build’s height. The mechanism for the formation of precipitates during multi-layer additive manufacturing and the dependency of the mechanical properties on the type and distribution of these precipitates are discussed.

Preparation and Performance of a Novel ZnO/TM/PET Composite Negative Ion Functional Fiber.

Using zinc oxide (ZnO), tourmaline (TM), and polyethylene terephthalate (PET) as main raw materials, a novel ZnO/TM/PET negative ion functional fiber was created. The rheological properties of a ZnO/TM/PET masterbatch were investigated; the morphology, XRD, and FT-IR of the fibers were observed; and the mechanical properties, thermal properties, and negative ion release properties of the new fiber were tested. The results showed that the average particle size of the ZnO/TM composite is nearly 365 nm, with an increase in negative ion emission efficiency by nearly 50% compared to the original TM. The apparent viscosity of fiber masterbatch decreases with the increase in the addition of the ZnO/TM composite, and the rheological properties of the PET fiber masterbatch are not significantly effected, still showing shear thinning characteristics when the amount of addition reaches 10%. The ZnO/TM composite disperses well in the interior and surface of the ZnO/TM/PET fiber matrix. The prepared ZnO/TM/PET fiber has excellent properties, such as fineness of 1.54 dtex, glass transition temperature of 122.4 °C, fracture strength of 3.31 cN/dtex, and negative ion release of 1640/cm3, which shows great industrialization potential.

Preparation and Properties of Attapulgite-Hydroxyethyl Cellulose Composite Poly (Acrylic Acid-co-2-acrylamide-2-methylpropanesulfonic Acid) Concrete Internal Curing Material

Attapulgite-hydroxyethyl cellulose-poly (acrylic acid-co-2-acrylamide-2-methylpropanesulfonic acid) (ATP-HEC-P(AA-co-AMPS)) in-concrete curing material was synthesized by aqueous solution polymerization using attapulgite (ATP) as an inorganic filler and hydroxyethyl cellulose (HEC) as a backbone. The effects of relevant factors such as ATP dosage, HEC dosage, degree of neutralization, initiator quality, and cross-linking agent quality on the water absorption characteristics of ATP-HEC-P (AA-co-AMPS) were investigated through expansion tests. The micro-morphology of ATP-HEC-P (AA-co-AMPS) was also comprehensively characterized using Fourier transform infrared spectroscopy, scanning electron microscopy, a thermal analysis, and other applicable means. The results showed that the prepared ATP-HEC-P (AA-co-AMPS) had a strong water absorption and water retention capacity, with a water absorption multiplicity of 382 g/g in deionized water and 21.55% water retention capacity after being placed at room temperature for 7 d in a bare environment. Additionally, ATP-HEC-P (AA-co-AMPS) showed good performance for absorbing liquids within the pH range of 7–12. The material’s thermal stability and mechanical properties were also significantly improved after the addition of ATP. The preparation cost is low, the process is simple, and the material meets the requirements for concrete curing materials.

Regulatable Orthotropic 3D Hybrid Continuous Carbon Networks for Efficient Bi-Directional Thermal Conduction

HighlightsA composite thermal interface material with three-dimensional hybrid carbon network-reinforced polydimethylsiloxane was proposed.The cooperative regulation of thermal conductivity and mechanical properties was achieved by controlling the assembly process of micro-nano scale unit carbon materials.The orthotropic continuous carbon structure endowed the composites with in-plane and out-of-plane thermal conductivities of up to 113.61 and 24.37 W m−1 K−1, respectively.The excellent compressibility and adhesion properties cooperatively improved the effective thermal conductivity by more than an order of magnitude.

Lightweight and robust cellulose/MXene/polyurethane composite aerogels as personal protective wearable devices for electromagnetic interference shielding

The increasing electromagnetic pollution is urgently needed as an electromagnetic interference shielding protection device for wearable devices. Two-dimensional transition metal carbides and nitrides (MXene), due to their interesting layered structure and high electrical conductivity, are ideal candidates for constructing efficient conductive networks in electromagnetic interference shielding materials. In this work, lightweight and robust cellulose/MXene/polyurethane composite aerogels were prepared by mixing cellulose nanofiber (CNF) suspensions with MXene, followed by freeze-drying and coating with polyurethane. In this process, CNF effectively assembled MXene nanosheets into a conductive network by enhancing the interactions between MXene nanosheets. The prepared aerogel exhibited the shielding effectiveness of 48.59 dB in the X-band and an electrical conductivity of 0.34 S·cm−1. Meanwhile, the composite aerogel also possessed excellent thermal insulation, infrared stealth, mechanical and hydrophobic properties, and can be used as a wearable protective device to protect the human body from injuries in different scenarios while providing electromagnetic interference shielding protection.

The Influence of the Addition of Basalt Powder on the Properties of Foamed Geopolymers.

Geopolymers are binder materials that are produced by a chemical reaction between silica or aluminum compounds with an alkaline activating solution. Foamed geopolymer materials are increasingly being cited as a viable alternative to popular organic insulation materials. Since the foaming process of geopolymers is difficult to control, and any achievements in improving the performance of such materials are extremely beneficial, this paper presents the effect of the addition of basalt powder on the properties of foamed geopolymers. This paper presents the results of physicochemical studies of fly ash and basalt, as well as mechanical properties, thermal properties, and structure analysis of the finished foams. The scope of the tests included density tests, compressive strength tests, tests of the thermal conductivity coefficient using a plating apparatus, as well as microstructure tests through observations using light and scanning microscopy. Ground basalt was introduced in amounts ranging from 0 to 20% by mass. It was observed that the addition of basalt powder contributes to a reduction in and spheroidization of pores, which directly affect the density and pore morphology of the materials tested. The highest density of 357.3 kg/m3 was characterized by samples with a 5 wt.% basalt powder addition. Their density was 14% higher than the reference sample without basalt powder addition. Samples with 20 wt.% basalt addition had the lowest density, and the density averaged 307.4 kg/m3. Additionally, for the sample containing 5 wt.% basalt powder, the compressive strength exceeded 1.4 MPa, and the thermal conductivity coefficient was 0.1108 W/m × K. The effect of basalt powder in geopolymer foams can vary depending on many factors, such as its chemical composition, grain size, content, and physical properties. The addition of basalt above 10% causes a decrease in the significant properties of the geopolymer.

Effect of Cu addition on the thermal conductivity and mechanical properties of Mg–Zn-xCu-Ce alloys

Thermal conductivity and mechanical properties of Mg–Zn-xCu-Ce alloys with different Cu contents under low extrusion temperature were systematically investigated in this work. The results shows that MgZnCu and Ce-rich (Mg, Zn, Cu, Ce) phase were formed in Mg–Zn-xCu-Ce alloys with high Cu content, which have significantly effect on the thermal conductivity and dynamic recrystallization (DRX). The distribution of grain morphology and LAGBs indicates that CDRX is the main mechanism. The addition of Cu element has an inhibitory effect on the DRX behavior, greatly refining the DRXed grains. After extrusion, a large amount of nano-phase is dispersed in the MZEC alloy, which has a strong pinning effect on dislocations. The formation of MgZnCu phase with high thermal conductivity sacrifices the solute atoms of Zn and Cu in α-Mg matrix, which leads to reduction of lattice distortion of Mg matrix, thereby ensuring high thermal conductivity of Mg–Zn–Cu–Ce ternary magnesium alloys. With the increase of Cu content, the strength and thermal conductivity of the alloy gradually increases. When the Cu content is 3.6 wt%, UTS (ultimate tensile strength), YS (yield strength), EL (elongation) and thermal conductivity are 350 MPa, 317 MPa,15.8% and 135 W/m∙K, respectively.

Exploiting Waste towards More Sustainable Flame-Retardant Solutions for Polymers: A Review.

The development of sustainable flame retardants is gaining momentum due to their enhanced safety attributes and environmental compatibility. One effective strategy is to use waste materials as a primary source of chemical components, which can help mitigate environmental issues associated with traditional flame retardants. This paper reviews recent research in flame retardancy for waste flame retardants, categorizing them based on waste types like industrial, food, and plant waste. The paper focuses on recent advancements in this area, focusing on their impact on the thermal stability, flame retardancy, smoke suppression, and mechanical properties of polymeric materials. The study also provides a summary of functionalization methodologies used and key factors involved in modifying polymer systems. Finally, their major challenges and prospects for the future are identified.

Synthesis and properties of novel degradable polyglycolide-based polyurethanes

Graphical abstract Polyglycolide-based polyurethane was synthesized via chain extension reaction. As the hard segment content increases, its thermal stability and mechanical properties are improved; and the weight loss rate in PBS solution is reduced.

Effect of wood flour and compatibilizer content on the properties of wood-plastic composites

Wood-plastic composites (WPC) with are prepared by melting and mixing wood flour (WF) and thermoplastics which has green and biodegradable advantages and is of great significance in the development of the era of global resource scarcity. In this work, recycled polypropylene and WF were used as raw materials and commercially available maleic anhydride grafted polypropylene (MAH-g-PP) was used as a compatibilizer. The extrusion injection molding method was used and investigated by varying the amount of WF and compatibilizer added. The composites were analyzed for micro-morphology, melt mass flow rate, mechanical properties, and thermal stability by scanning electron microscopy (SEM), melt flow rate tester (MFR), electronic universal testing machine, and thermogravimetric analysis (TGA). According to the results, WF shows a positive effect in terms of storage and loss modulus of the composites, but it shows a negative effect in terms of thermal stability and mechanical properties. As an effective compatibilizer, MAH-g-PP plays an important role in improving the mechanical properties of the composites, especially at an additional level of 4 wt%, which maximized the overall performance of the composites.

Thermoplastic polyimide with good comprehensive performance based on carbazole groups and short flexible linkages

AbstractThermoplastic polyimides (TPIs) can meet the requirements of advanced electronic packaging such as flexible copper clad laminate (FCCL) applied under extreme conditions, attributed to their excellent thermal stability, mechanical properties, electrical insulation and chemical resistance. With the increasing demands for electronic devices, such as applications in high‐frequency communication, it is highly desirable to develop high‐performance TPI with good thermoplasticity, thermal stability, mechanical properties and dielectric properties. However, there is a trade‐off between thermoplasticity and other properties. Herein, we introduce an effective strategy to afford TPIs with good performance by copolymerization of a diamine monomer consisted of a coplanar aromatic carbazole group and a short flexible linkage methylene group. On the one hand, short flexible linkages help improve the flexibility of polymer chains and are not too much to enable small‐scale molecular motions below Tg. On the other hand, coplanar aromatic donor groups benefit to strong charge transfer complex (CTC) interaction and π‐π stacking interaction. Based on this strategy, the resultant TPI possesses good thermoplasticity with a proper Tg of 348 °C. Meanwhile, it preserves a low coefficient thermal expansion of 48 ppm K−1, low dielectric constant/dielectric loss factor of 3.27/0.0073 at 10 GHz, and tensile strength of ca. 78 MPa.

High barrier polyesters based on 2,5-furandicarboxylic acid and disulfide bond: Smart degradation induced by low concentrations of redox reagent

Bio-based and biodegradable polymers opens up opportunities to overcome resource depletion and plastic pollution. However, the degradation mechanism based on ester bond breakage makes it difficult to achieve controllable degradation induced by external stimuli. In this work, we present a new 2,5-furandicarboxylic acid-based copolyesters (PBFDi) by partially replacing carbon–carbon backbones with disulfide bonds and discuss the influence of disulfide bonds on thermal stability, crystallization behavior, mechanical and barrier properties of polyesters. They could maintain stable for 1 h at processing temperatures of 220 °C, meeting the needs of long-term melt processing. The asymmetric structure of the furan ring and the slower free rotation of disulfide bonds help restrict the mobility of chains and obstruct gas permeation, resulting in 9.3–126.7 times increase in O2 barrier than commercial PBAT. With the introduction of small amount (≤40 %) of disulfide bond units, the hydrolysis rate is relatively slow and can maintain stable during storage and use. As expected, the copolyesters show redox dual-responsive degradation. Even at low concentrations (0.01 M and 0.1 M) of H2O2, the transition from hydrophobicity to hydrophilicity can be achieved, expected to accelerate the hydrolysis of PBFDi. The fast cleavage of disulfide bonds induced by DTT could be influenced by the copolymerized FDCA units. Lastly, the redox dual-responsive mechanism is elucidated, and how the rigid FDCA co-monomers affect the redox dual responsiveness is also clarified.

Polymer-type flame retardants based on a DOPO derivative for improving the flame retardancy of polyamide 6: Preparation, properties and flame retardancy mode of action

A polymer-type flame retardant (PFR) based on a 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) derivative was synthesised here to improve the flame retardancy of polyamide 6 (PA6). The chemical structure and thermal property of the PFR were characterised by Fourier-transform infrared (FTIR) spectroscopy, nuclear magnetic resonance spectroscopy, gel permeation chromatography (GPC), thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). The PFR and PA6 were melt-blended to obtain a flame-retardant polyamide 6 (FRPA6). Its thermal property, mechanical property and flame retardancy were characterised via TGA, DSC and tensile, impact, vertical burning and limiting oxygen index (LOI) tests. Its flame-retardant mode of action was analysed by scanning electron microscopy, FTIR spectroscopy, cone calorimetry and pyrolysis-gas chromatography-mass spectrometry. The FRPA6 with a phosphorus content of 3000 ppm passed the UL-94 V-0 rating, and the LOI of the FRPA6 with a phosphorous content of 5000 ppm reached 28.8 %. Compared with pure PA6, the peak heat release rate, total heat release and effective heat of FRPA6–5000 were reduced by 35.4 %, 21.9 % and 26.5 %, respectively. These results indicate that the flame-retardant mode of action of PFR mainly involved the quenching effect of phosphorus-containing radicals in the gas phase.