Polymer-type flame retardants based on a DOPO derivative for improving the flame retardancy of polyamide 6: Preparation, properties and flame retardancy mode of action

Abstract

A polymer-type flame retardant (PFR) based on a 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) derivative was synthesised here to improve the flame retardancy of polyamide 6 (PA6). The chemical structure and thermal property of the PFR were characterised by Fourier-transform infrared (FTIR) spectroscopy, nuclear magnetic resonance spectroscopy, gel permeation chromatography (GPC), thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). The PFR and PA6 were melt-blended to obtain a flame-retardant polyamide 6 (FRPA6). Its thermal property, mechanical property and flame retardancy were characterised via TGA, DSC and tensile, impact, vertical burning and limiting oxygen index (LOI) tests. Its flame-retardant mode of action was analysed by scanning electron microscopy, FTIR spectroscopy, cone calorimetry and pyrolysis-gas chromatography-mass spectrometry. The FRPA6 with a phosphorus content of 3000 ppm passed the UL-94 V-0 rating, and the LOI of the FRPA6 with a phosphorous content of 5000 ppm reached 28.8 %. Compared with pure PA6, the peak heat release rate, total heat release and effective heat of FRPA6–5000 were reduced by 35.4 %, 21.9 % and 26.5 %, respectively. These results indicate that the flame-retardant mode of action of PFR mainly involved the quenching effect of phosphorus-containing radicals in the gas phase.