Thermal Conductivity Enhancement Research Articles

Expanded Graphite (EG) Stabilization of Stearic and Palmitic Acid Mixture for Thermal Management of Photovoltaic Cells

In this work, passive cooling systems for the revamping of existent silicon photovoltaic (PV) cells were developed and analysed in order to mitigate the efficiency loss caused by temperature rise in the hot season. For this purpose, expanded graphite (EG) was used to stabilize a phase change material (PCM) with a melting temperature close to 53 °C in order to realize thermal management systems (TMSs) able to store heat at constant temperature during melting and releasing it in crystallization. In particular, stearic and palmitic acid mixture (PA-SA) was shape-stabilized in EG at different concentrations (10, 12 and 14 part per hundred ratio) under vacuum into a rotary evaporation apparatus followed by cold compaction; PA-SA leakage was reduced due to its intercalation between the graphite lamellae, and the thermal conductivity necessary to maximize the heat transfer to a bulk TMS was improved via powder cold compaction, which minimizes voids and creates preferential thermal conductive patterns. The composite materials, stable till 150 °C, were tested by differential scanning calorimetry (DSC) at 1 °C/min to precisely determine the phase transition temperatures and the enthalpic content, which was only slightly reduced from 196 J/g of the neat PCM to 169 J/g due to the very low EG fraction necessary for the stabilization. Despite only the 14:100 EG-to-PA-SA ratio, the system’s thermal conductivity was enhanced 40 times with respect to the neat PCM (from 0.2 to 8.3 W/(m K), value never reached in works present in the literature), with a good convergence of the values evaluated through hot disk tests and laser flash analysis (LFA), finding correlation with both graphitic content and density. In order to completely avoid leaking with the consequent dispersion of PCM in the environment during the final application, all the samples were encapsulated in a PE-made film. The mechanical properties were evaluated with compression tests at 30 °C and 80 °C simulating a possible compressive stress deriving from the contact needed to maintain the TMS position on the rear of the PV cells. Finally, the material response was simulated by imposing thermal cycles into a climatic chamber and reproducing the three hottest and coldest days of summer 2022 of two Italian locations, Verona (Veneto, 45° N, 11° E) and Gela (Sicily, 37° N, 14° E), thus highlighting the thermal management effects with delays in temperature increase and daily peak temperature smoothing. The role of EG is strategic for the processing and the properties of the resulting composites in order to realize a proper compromise between the melting enthalpy of PCM and the thermal conductivity enhancement given by EG.

Development and preparation of novel nano-enhanced organic eutectic phase change materials for low-temperature solar thermal applications

ABSTRACT Thermally reliable and stable eco-friendly Phase change materials are of significant aid in thermal energy storage technology, leading to improved energy utilization and reliability of the system. This study develops two novel organic eutectic PCM of Lauric acid – Margaric acid (LM) and Myristic acid – Margaric acid (MM), which are chemically stable and thermally compatible for latent heat energy storage. LM eutectic mixture had a melting temperature of 52.66°C with a latent heat of 163.68 J/g, and MM eutectic mixture had its melting temperature at 44.79°C and a latent heat of 197.31 J/g. The phase change temperatures were favorable for low temperature solar thermal applications with good latent heat capacity. The thermal characteristics of these eutectic mixtures are further enhanced with the dispersion of highly conductive Multi walled carbon nanotubes (MWCNT) at three different mass fractions (.5%, 1% and 1.5% by weight). Nano enhancement could achieve exceptional thermal conductivity enhancement in MM eutectic mixture by 110.6% and 83.73% in LM eutectic mixture. Thermogravimetric analysis and Fourier-transform infrared spectroscopy analysis ensured the thermal and chemical stability of the eutectic mixtures. The optical absorption characteristics were extensively enhanced with nano particle addition, which is highly preferable in solar thermal applications.

Enhancing thermal conductivity of sinterized bronze (Cu89/Sn11) by 3D printing and thermal post-treatment: Energy efficiency and environmental sustainability

Enhancing the thermal conductivity of bronze is essential to enhance the efficiency of heat transfer and reduce energy consumption in systems such as heating, cooling, and heat exchangers systems. This study investigates the feasibility of producing sinterized bronze (Cu89/Sn11) using low-cost 3D printing Fused Deposition Modeling (FDM) technology and thermal post-treatment processes. The intention is to identify optimal printing parameters and sintering temperatures to maximize thermal conductivity, while focusing on minimizing energy consumption, raw material usage, and environmental impact. The thermal conductivity of twenty-seven samples was evaluated according to the ASTM E1530:2019 standard. A statistical analysis revealed significant effects of nozzle diameter and flow rate on thermal conductivity and density. The optimal results were obtained with a sintering temperature of 845 °C, a 1.0 mm nozzle diameter, and a 110 % flow rate. These conditions yield the highest thermal conductivity (87.61 W/m·K) and density (7.52 g/cm3). The lowest values were observed at a sintering temperature of 865 °C, a 0.6 mm nozzle diameter, and a 100 % flow rate. A Life Cycle Assessment (LCA) using the ReCiPe Endpoint (E) methodology was employed to compare the environmental impact of the resulting thermal conductivities. The results suggest that sintered bronze produced by FDM and thermal post-treatment provide superior performance and a smaller environmental impact than conventional methods. This study underscores the potential for more efficient and sustainable manufacturing practices in the production of sintered bronze.

Synthesis of novel Stachytarpheta jamaicensis flower liked hexagonal boron nitride nanoribbons (SJF-BNNBs) to efficiently improve the thermal/mechanical/electrical properties of flexible polyimide films

Heat dissipation has become a bottleneck restricting large-scale integration and flexible electronic technologies. This study reports a novel fabrication strategy to prepare flexible stachytarpheta jamaicensis flower-like hexagonal boron nitride nanoribbons (SJF-BNNBs) and their composite films with polyimide (PI). The effect of synthesis conditions on the morphology of SJF-BNNBs was investigated, and the growth mechanism was proposed. The in-plane and through plane thermal conductivities of the 4 wt% SJF-BNNBs/PI composite film reach 5.98 W m−1 K−1 and 0.79 W m−1 K−1, which are 3047 % and 316 % higher than those of the pure PI film, respectively. The in-plane and through plane thermal conduction enhancement efficiencies reach 761.8 % and 78.9 %, respectively. The tensile strength of the composite film is 61.7 % higher than that of pure PI, and maintains excellent electrical insulating and thermal stability properties. Infrared imaging tests verified the excellent heat dissipation performance of the composite film as a thermal interface material and a flexible copper clad laminate substrate, where the operating temperature of device could be reduced by 17.3 °C. To the best of our knowledge, SJF-BNNBs outperform the most efficient thermally conductive electrically insulating filler and are to break the overcome of polymer composites in heat dissipation applications.

Laser flash technique as an efficacious assessment approach for thermal conductivity of tungsten disulphide nanofluids

Two-dimensional tungsten disulphide (WS2) dispersed oil-based nanofluids are prepared by a two-step process and their stability and thermal properties are assessed. UV–visible spectrophotometry reveals marginal loss in relative absorbance over 15 days ensuring dispersion stability of the nano-additives. Thermal diffusivity of nanofluids is measured using the laser flash analyzer while specific heat capacity is studied by differential scanning calorimetry. The thermal diffusivity coupled with the specific heat capacity of the nanofluids provides an estimate of the thermal conductivity of the prepared nanofluids. Specific heat of the nanofluids is observed to increase with temperature and reduce with an increase in the concentration of the nano-additives. A statistical model is developed to predict the influence of density and temperature on the specific heat of the nanofluids. Higher thermal conductivity in comparison to the base fluid is observed which further enhances with an increment in concentration of the nano-additive. The parameters such as concentration of dispersoid and temperature reveal the effect on the thermal conductivity at elevated temperatures. Enhancement in thermal conductivity is observed between 3–12 % which is validated with an analytical model for thermal conductivity of composite nanofluids.

Influence of reinforcement with multimodal distribution on thermophysical properties and fracture behavior in Al-Si/SiC composites infiltrated under super-gravity field

Super-gravity field assisted infiltration is reported as an effective method to obtain the nearly fully-dense Al-Si/SiC composites at relatively lower temperature, which inhibit the interfacial reaction and result in the enhancement of thermal conductivity (TC) and bending strength (BS). Currently, SiC reinforcement with multimodal distribution was designed to further enhance the TC and BS with lower coefficient of thermal expansion (CTE) of Al-Si/SiC composites. For the composites with monomodal SiC distribution, enlarging the size of SiC results in an enhancement of TC with the sacrifice of BS. Interestingly, for the composites with multimodal SiC distribution, the TC can be stabilized within an extended range (175-187W/m·K at 373K) with reduced CTE and higher BS. When the large to small size ratio was 1:2, the optimal comprehensive properties (CTE: 8.66×10-6K-1 ranged from 323 to 373K, TC: 179.2W/m·K at 373K, BS: 309 ± 9MPa) can be obtained. Hasselman-Johnson, Turner, and Kerner models are established to better understand the thermophysical properties, while the fracture behavior is discussed based on the track of crack propagation.

Performance enhancement of porous clay cooler for BIPV applications using hollowed clay structures and metallic extended fins as evaporation and thermal conductivity enhancers

This paper investigates the employing of a passive evaporative cooling approach to mitigate the temperature rise of PV panels within building-integrated photovoltaic (BIPV) systems. The investigation explores enhancing the heat transfer capabilities of composite clay layers by incorporating thermal conductive materials such as iron-oxide and zinc-oxide. This enhancement aimed to improve the overall thermal properties of the composite clay structures, thereby boosting heat transfer rates. Additionally, two distinct designs were evaluated as well: one integrating hollowed clay layer and the other featuring a clay layer with extended fins to enhance both heat and mass transfer rates within the evaporative porous clay structure. A series of experiments conducted under real conditions using prototyped building rooms to simulate real BIPV systems to assess the cooling performance of the presented scenarios. The results revealed that the hollowed clay layer achieved the most substantial decrease in PV panel temperature, with a reduction of 16.5 % compared to the findings with a solid clay layer. In contrast, the composite Iron-oxide/clay layer demonstrated the smallest decrease in PV temperature at 11 %. Moreover, utilizing the hollowed clay structure led to a 6.3 % increase in average PV output power, as well as around 4.5 % enhancement in average photovoltaic’s efficiency compared to the outcomes observed with the solid clay layer. Moreover, incorporating the hollowed clay layer resulted in the most significant decrease in the building's annual load, achieving a reduction of 79.6 %. This signifies approximately a 2 % higher enhancement in cooling capabilities compared to utilizing solid clay layer. Further, the cost of electricity production decreased by 7.7 % (from 0.104 $/kWh to 0.096 $/kWh) following the incorporation of the hollowed clay layer, while the payback time was reduced by roughly 0.8 years compared to utilizing the solid clay layer and by 1.7 years in comparison to the non-cooled BIPV system.

Construction of three-dimensional network using boron nitride microspheres and the thermal conductivity/stability of epoxy resin composites

Efficient heat dissipation has become the focus of electronic packaging materials, constructing three-dimensional thermally conductive filler networks to prepare composites can realize efficient heat transfer. However, there are few studies comparing the effects of different ways of constructing three-dimensional networks on the thermal conductivity enhancement of polymers. In this study, BNMS self-assembled from BNNSs was used as a thermally conductive filler, and the three-dimensional skeleton was constructed by both the powder mixing pressing method and the ice template method, and scanned to analyze the morphological and structural characteristics. At the same time, the epoxy composites were prepared, and the advantages and disadvantages of the thermal conductivity of the composites prepared in different ways were analyzed by combining the SEM structures. In the powder mixing pressing method, the in-plane and through-plane thermal conductivity of the epoxy composites with the BNMS additive amount of 53.92 wt% reached 10.961 W·m−1·K−1 and 9.955 W·m−1·K−1, respectively, which was increased by 58 and 52 times. The thermal stability has been improved significantly that the T60 was in creased by 60.89°C compared to pure epoxy. Using the ice template method with 7.67 wt% of BNMS addition, the through-plane thermal conductivity of the epoxy composites reaches 0.977 W·m−1·K−1, which is an improvement of 428.1 % compared with pure EP. In addition, both composites maintain low dielectric constants and dielectric losses. It is instructive for the preparation method of subsequent construction of three-dimensional thermally conductive filler networks.

Enhancement of thermal conductivity in PDMS/CFP composites using a dredging-plugging thermal network

In the preparation of thermally conductive polymer composites (TCPC), it is necessary to incorporate a filler network in the polymer matrix. Further enhancement of the thermal conductivity (TC) of TCPCs is challenging due to the exceptional heat absorption of the polymer matrix, which results in heat flow losses in the network. To address this issue, a novel procedure, termed thermal network dredging-plugging, has been proposed. In this study, polydimethylsiloxane (PDMS) composites with a carbon fiber powder (CFP) network and a CFP/glass ball (GB) network enhanced by dredging-plugging were prepared by a coating method. The TC of the PDMS/CFP system increased with an increase in CFP loading from 0 to 12 wt% and a decrease in sample thickness from 0.4 to 0.2 mm. At a 12 wt% CFP loading, the PDMS/CFP composites exhibited a maximum TC of 4.687 W/(mK). With the addition of GBs ranging from 0 to 2 wt%, the dredging-plugging CFP/GB network increased the maximum TC by a factor of 1.26 relative to the dredged CFP network. In conjunction with the thermal resistance method, a mathematical model that considers both the plugging and dilution effects of GBs was constructed. The calculated TCs were validated by using the prepared PDMS/CFP/GB composites, with average absolute relative errors ranging from 0.5 % to 4.19 %. In addition to TC enhancement, the mechanical properties and thermal management of the PDMS composites were evaluated.

Covalent vs. Non covalent chemical modification of multiwalled carbon nanotubes based-nanofluids: Stability and thermal conductivity steadiness over temperature

Thermal conductivity enhancement coupled to nanoparticle dispersion stability over time are the two main conflicting requirements to overcome to develop carbon nanomaterial-based nanofluids. Both covalent and non-covalent approaches, having their own advantages and disadvantages, are commonly used for carbon nanotube based nanofluids development. However, they are rarely compared regarding their impact on stability and thermal conductivity performances for the same kind of nanofluid. In this work, multiwalled carbon nanotubes have been chemically modified by both covalent and non-covalent functionalization. For the covalent functionalization, a simple oxidation method is applied. It consists of refluxing the powdered MWCNTs in H2SO4/HNO3 at 5 M concentration. For the non-covalent approach, both an anionic (sodium dodecyl sulfate) and a non-ionic (Pluronic P123, comprising poly(ethylene oxide) (PEO) and poly(propylene oxide) (PPO) in an alternating linear fashion, PEO-PPO-PEO) surfactants were employed at a concentration of 1 wt%. Nanofluids were prepared with multiwalled carbon nanotubes at a fixed concentration of 0.2 wt% for both chemical modification approaches. The oxidation reaction occurs without significant structure damaging as shown by transmission electron microscopy, Raman spectroscopy, Fourier transform infrared spectroscopy and X-ray photoelectron spectroscopy. UV–visible spectrophotometry analysis shows a remarkable stability with temperature in the 293.15–303.15 K range over one-week and for a longer period of 49 days for all the three types of nanofluids. Their thermal conductivity has been investigated in the same temperature range. For all the three nanofluid series prepared with a fixed concentration of carbon nanomaterials, a thermal conductivity enhancement compared to that of the base fluid has been observed. The thermal conductivity evolution with temperature is different for each type of nanofluid. The covalently oxidized multiwalled carbon nanotube based nanofluids showed the better thermal conductivity enhancement steadiness (around 7 %) with temperature. The discussion on the surfactant-based nanofluid behavior proposes the possible involved mechanisms as temperature increases for each surfactant.

Techniques for Enhancing Thermal Conductivity and Heat Transfer in Phase Change Materials in Hybrid Phase Change Material–Water Storage Tanks

In recent years, extensive research has been dedicated to enhancing energy efficiency and promoting environmental sustainability in heating and cooling systems. Among the promising solutions, phase change materials (PCM) technology stands out as a key area of exploration. This study focuses on improving the thermal performance of PCM–water hybrid tanks by investigating methods to enhance thermal conductivity and heat transfer. Through experimental testing using techniques such as copper matrices, steel twisted matrices, and copper spirals, this study demonstrates significant improvements in thermal conductivity, particularly with the use of copper matrices. The integration of a copper matrix placed in the PCM reservoir increased the heat transfer coefficient and thermal conductivity of the PCM, and thus, the total phase transformation time for solidification was reduced by 79.19% and for melting by 54.7%. Our experimental results demonstrate that the integration of a copper matrix can increase latent heat transfer from 55,677.6 J up to 125,274.6 J, marking a 125% enhancement over the experiment with pure PCM. Additionally, comparisons of the energy storage potentials for different PCMs underscore the benefits of integrating PCMs into hybrid storage tanks. These findings highlight the immense potential of PCM technology to increase energy storage efficiency in heating and cooling applications.

A novel candidate shape-stabilized phase change material for building energy conservation based on lauric acid/roasted iron tailings-expanded graphite

This study presents the fabrication of a novel shape-stabilized phase change material (SSPCM) characterized by high thermal capacity and heat transfer efficiency. The material was composed of lauric acid (LA) embedded in roasted iron tailings (RIT) and expanded graphite (EG), utilizing a straightforward, low-cost, and direct impregnation method. The as-prepared LA/RIT-EG SSPCM underwent a comprehensive analysis of leakage tests, surface morphology, chemical compatibility, phase change properties, thermal stability, and reliability. Furthermore, the heat transfer efficiency and thermal conductivity were measured through cooling tests and a laser thermal conductivity analyzer, respectively. The LA/RIT-EG formulation demonstrated an ability to absorb 61.57 wt% LA without leakage, maintaining excellent form-stability with a mass fraction proportion of 29:9.43 for RIT and EG. DSC results revealed phase temperatures and latent heats of 42.49–46.31 °C and 108.1–113.1 J/g, respectively. Compared to pure LA, LA/RIT-EG exhibited a 489.7 % increase in thermal conductivity. Additionally, heat storage and release rates were improved by 81.25 % and 88.24 %, respectively. The study elucidated the mechanism behind the enhancement in encapsulation capacity and thermal conductivity by RIT-EG, validated through specific surface area and wettability tests. Overall, the results suggest that LA/RIT-EG, characterized by high thermal capacity and heat transfer efficiency, holds promise as a potential candidate for thermal energy storage, particularly in the context of energy conservation in buildings.

In situ three-roll mill exfoliation approach for fabricating asphalt/graphite nanoplatelet composites as thermal interface materials

Thermal interface materials (TIMs) are vital to dissipate excess heat generated by electronic components with ever-growing power density to ensure their reliability and performance. However, the limited dispersibility of nano-sized thermal conductive fillers hinders further enhancement of thermal conductivity in TIMs. It remains challenging to manufacture high-performance TIMs with simultaneous high thermal conductivity, low cost, and capability of large-scale production. Herein, a solvent-free and scalable approach was adopted to fabricate asphalt/graphite nanoplatelets (GNPs) composites by in situ exfoliating graphite in asphalt melt using a three-roll mill. During exfoliation, asphalt was adsorbed onto the surface of GNPs via π-π interaction and improved their dispersibility. Hence, GNPs formed integrated thermal conductive pathways with reduced interfacial thermal resistance, which significantly improved the thermal conductivity of asphalt/GNP composites. At 25 vol% loading, the asphalt/GNP composite displayed a thermal conductivity of 1.95 W m−1 K−1, showing a 114 % increase compared to the asphalt/commercial GNP (c-GNP) composite prepared by conventional mechanical mixing. Moreover, the heat-resistant and mechanical properties of the asphalt/GNP composites were also enhanced due to the improved filler dispersion and filler-matrix interactions. Thus, the asphalt/GNP composites fabricated by in situ three-roll milling possessed remarkable advantages as TIMs compared with asphalt/c-GNP composites and commercial silicone rubber thermal pads.

Sugar‐template method to construct a boron nitride filler network to enhance the thermal conductivity of epoxy composites

AbstractIn this work, a technique for constructing a three‐dimensional (3D) skeleton of hexagonal boron nitride (h‐BN) using sugar as the fulcrum and preparing composites by embedding in the epoxy (EP) in a vacuum environment is proposed. The study of thermal conductivity (TC) in polymer composites is conducted through a blend of techniques: laser flashing, theoretical modeling, and finite element simulation. The h‐BN skeleton exhibits a honeycomb structure through the scanning electron microscopy findings. Further investigation using finite element simulation demonstrates that conductive networks are formed by the h‐BN skeleton within the composites, leading to a notable enhancement in TC. Specifically, the composite for h‐BN/EP reaches a TC of 2.25 W/m K when composed of 52 vol% h‐BN. A dielectric loss of 0.008 for the composite with the same h‐BN loading shows a considerable improvement. The compressive yield strength of the 3D h‐BN/EP composites reached 312 MPa at 5 vol% h‐BN loading.

Simultaneous Enhancement of Thermal Conductivity and Mechanical Properties of EZ42 Magnesium Alloy by Ca Microalloying

Simultaneous Enhancement of Thermal Conductivity and Mechanical Properties of EZ42 Magnesium Alloy by Ca Microalloying

A comprehensive experimental study on the effects of hexagonal boron nitride particle size and loading ratio on thermal and mechanical performance in epoxy composites

Harnessing the potential of hexagonal boron nitride (h-BN) in epoxy composites for tailoring thermal conductivity is a promising avenue in materials science. However, achieving balanced enhancements in both in-plane and through-plane directions remains a challenge that requires innovative solutions. The primary objective of this research is to evaluate how thermal and mechanical characteristics of an epoxy matrix are affected by the size and amount of h-BN particles. To achieve this goal, h-BN particles with varying sizes (micro and nano) are incorporated into the epoxy matrix at different weight ratios spanning from 0.5 wt % to 20 wt % using a pre-dispersion technique. The epoxy composites reinforced with h-BN through a molding process exhibits enhanced mechanical and thermal performance in contrast to the pristine epoxy material. During the flexural test, acoustic emission data is collected to identify the initiation and progression of damage within the specimens under testing conditions. The most notable enhancement in thermal conductivity is observed when incorporating 20 wt% of micron-sized h-BN particles. This leads to a remarkable 107% increase in the in-plane direction and an impressive 112% increase in the through-plane direction. These results can be attributed to the formation of a three-dimensional thermally conductive network by the larger h-BN particles, which extends the path of phonon scattering. Furthermore, there are significant improvements in both flexural modulus and tensile modulus. Epoxy composites containing 10 wt% of micron-sized h-BN experiences an approximate 42% increase, while those with 20 wt% of the same particles displays a substantial 47% rise in these properties. This study effectively addresses the challenges associated with tailoring the thermal properties of epoxy composites, opening up new opportunities for applications in various industries, including electronics, aerospace and thermal management systems.

Enhancing Thermal Conductivity in Polymer Composites through Molding-Assisted Orientation of Boron Nitride.

Incrementing thermal conductivity in polymer composites through the incorporation of inorganic thermally conductive fillers is typically constrained by the requirement of high filler content. This necessity often complicates processing and adversely affects mechanical properties. This study presents the fabrication of a polystyrene (PS)/boron nitride (BN) composite exhibiting elevated thermal conductivity with a modest 10 wt% BN content, achieved through optimized compression molding. Adjustments to molding parameters, including molding-cycle numbers, temperature, and pressure, were explored. The molding process, conducted above the glass transition temperature of PS, facilitated orientational alignment of BN within the PS matrix predominantly in the in-plane direction. This orientation, achieved at low filler loading, resulted in a threefold enhancement of thermal conductivity following a single molding time. Furthermore, the in-plane alignment of BN within the PS matrix was found to intensify with increased molding time and pressure, markedly boosting the in-plane thermal conductivity of the PS/BN molded composites. Within the range of molding parameters examined, the highest thermal conductivity (1.6 W/m·K) was observed in PS/BN composites subjected to five molding cycles at 140 °C and 10 MPa, without compromising mechanical properties. This study suggests that compression molding, which allows low filler content and straightforward operation, offers a viable approach for the mass production of polymer composites with superior thermal conductivity.

Development and comparison of multi-walled carbon nanotubes and graphite nanoflakes dispersed solar salt: Structural formation and thermophysical properties

A molten salt energy storage has proven to be a promising candidate for medium and high-temperature thermal energy storage (TES) applications. Improving the thermophysical properties, such as specific heat capacity (Cp) and thermal conductivity (k) is crucial to deciding the charging/discharging characteristics of the energy storage system. In this study, 1 wt% of two variant carbon allotropes, such as multi-walled carbon nanotubes (MWCNTs) and graphite nanoflakes (GNFs), were dispersed in solar salt (i.e., MWCNTs nanosalt and GNFs nanosalt) using wet preparation method. Thermophysical properties of the prepared nanosalts were evaluated using different analytical techniques and compared with pristine solar salt. The specific heat capacity was measured from 50 °C to 350 °C, and the maximum specific heat capacity enhancement in 1 wt% of MWCNTs dispersed solar salt was 18 %. The enhancement in 1 wt% of GNFs dispersed solar salt was 12.5 % at 200 °C (in solid phase). Similarly, in the liquid phase (at 350 °C), MWCNTs dispersed solar salt improves Cp by 6.2 %, while GNFs dispersed solar salt exhibits negligible improvement in Cp. Further, a modified transient plane source (MTPS) technique was used to measure the thermal conductivity of both carbon nanosalts in the solid phase (30–100 °C). The maximum thermal conductivity enhancement observed for MWCNTs dispersed solar salt and GNFs dispersed solar salt was 5.8 % and 11.7 %. Finally, thermogravimetric analysis was conducted to evaluate the thermal stability of the MWCNTs nanosalt and GNFs nanosalt at a maximum temperature of 700 °C, and found that the MWCNTs nanosalt show better thermal stability than the GNFs nanosalt.

A novel PCM/expanded graphite composite sphere with high thermal conductivity and excellent shape stability used for a packed-bed thermal energy system

In this research, a novel phase change material (NPCM) sphere was developed and its application in a packed-bed thermal energy storage (PBTES) system during thermal energy storage was studied. Paraffin wax (PW) with a melting point of 40 °C was selected as phase change material (PCM), expanded graphite (EG) as thermal conductivity enhancement material, and epoxy resin (ER) as a surface coating. The results show that the three-dimensional heat conduction network constructed by EG foam improves the thermal conductivity of PW/EG. The thermal conductivity of NPCM is anisotropic. The thermal conductivities perpendicular and parallel to the EG compression direction are 9.03 (W/m·K) and 5.58 W/(m·K). NPCM has excellent shape stability with a leakage rate of only 2.95 %. Then, a PBTE system was built to record the temperature evolution of NPCM spheres at various inlet temperatures and volume flow rates during thermal energy storage, and thermodynamic analysis was performed. The results are as follows. (1) The temperature of the NPCM sphere near the inlet rises more rapidly and the melting time of PCM is shorter. (2) Increasing the inlet temperature improves the heat transfer and shortens the melting time of PCM while increasing the temperature inhomogeneity of the NPCM spheres. Increasing the inlet temperature increases the energy storage capacity. However, higher inlet temperature leads to lower energy efficiency and exergy efficiency. The energy efficiency and exergy efficiency are 49.66 % and 67.64 % for the inlet temperature of 60 °C, respectively. When the inlet temperature increases from 60 °C to 80 °C, the energy efficiency and exergy efficiency decrease by 16.13 % and 16.22 %, respectively. (3) Higher inlet volume flow rate also promotes heat transfer and reduces the melting time of the PCM, but has little effect on the temperature inhomogeneity of the NPCM spheres. Increasing the inlet volume flow rate does not increase the energy storage capacity. Similarly, increasing the inlet volume flow rate also results in a decrease in energy efficiency and exergy efficiency. At the inlet volume flow rate of 19.28 m3/h, the energy efficiency and exergy efficiency are 41.65 % and 56.67 %, respectively. When the inlet volume flow rate increases from 19.28 m3/h to 25.16 m3/h, the energy efficiency reduces by 7.80 % while the exergy efficiency reduces by 7.41 %. This research provides a foundation for the application of the NPCM sphere.

Numerical investigation and optimisation of solid–solid phase change material composite-based plate-fin heat sink for thermal management of electronic package

Phase Change Material based Thermal Management Systems show promise in electronic packaging systems for safe operation, acting as a thermal storage element to prevent sudden temperature surges, enhancing operational time and mitigating electronic system failures. Therefore, the meticulous design of a solid–solid phase change material (SSPCM) based heat sink with fins is imperative for effective electronic thermal management by improving its safe operational time. This study performs a numerical analysis of two-dimensional transient heat transfer for the SSPCM-based plate-fin heat sink using the modified enthalpy porosity method, where the plate fins serve as Thermal Conductivity Enhancers (TCEs). Neopentyl glycol with 6% (w/w) Copper oxide nanoparticle is used as the SSPCM composite. Enhancement ratio based on safe operational time at different power levels (2–6 W) with different percentages of TCE and fin count recorded variation from 1.32 to 13.7. The TCE integration is more effective at higher power levels. The optimisation of SSPCM-based heat sink design for maximum safe operational time is accomplished through Response Surface Methodology. The significance of the TCE fraction, number of fins, heat generation rate, and interaction effects over the safe operational time are observed. The correlation for safe operational time as a function of TCE volume fraction, fin count and heat generation rate is developed. TCE volume fraction possesses the highest influencing factor over safe operational time at lower and higher power levels compared to fin count. At 2 W and 6 W, a maximum change in safe operational time is observed from 72.7% at 2 W to 83.45% at 6 W. The heat sink with 0.262 volume fraction of TCE and 11 fins is the optimised design that can provide the desirable safe operational time for the tested range of power levels.