Thermal Conductivity Properties Research Articles

Comparative Evaluation of Mechanical and Physical Properties of Mycelium Composite Boards Made from Lentinus sajor-caju with Various Ratios of Corn Husk and Sawdust.

Mycelium-based composites (MBCs) exhibit varied properties as alternative biodegradable materials that can be used in various industries such as construction, furniture, household goods, and packaging. However, these properties are primarily influenced by the type of substrate used. This study aims to investigate the properties of MBCs produced from Lentinus sajor-caju strain CMU-NK0427 using different ratios of sawdust to corn husk in the development of mycelium composite boards (MCBs) with thicknesses of 8, 16, and 24 mm. The results indicate that variations in the ratios of corn husk to sawdust and thickness affected the mechanical and physical properties of the obtained MCBs. Reducing the corn husk content in the substrate increased the modulus of elasticity, density, and thermal conductivity, while increasing the corn husk content increased the bending strength, shrinkage, water absorption, and volumetric swelling. Additionally, an increase in thickness with the same substrate ratio only indicated an increase in density and shrinkage. MCBs have sound absorption properties ranging from 61 to 94% at a frequency of 1000 Hz. According to the correlation results, a reduction in corn husk content in the substrate has a significant positive effect on the reduction in bending strength, shrinkage, and water absorption in MCBs. However, a decrease in corn husk content shows a strong negative correlation with the increase in the modulus of elasticity, density, and thermal conductivity. The thickness of MCBs with the same substrate ratio only shows a significant negative correlation with the modulus of elasticity and bending strength. Compared to commercial boards, the mechanical (bending strength) and physical (density, thermal conductivity, and sound absorption) properties of MCBs made from a 100% corn husk ratio are most similar to those of softboards and acoustic boards. The results of this study can provide valuable information for the production of MCBs and will serve as a guide to enhance strategies for further improving their properties for commercial manufacturing, as well as fulfilling the long-term goal of eco-friendly recycling of lignocellulosic substrates.

Tuning electronic and thermoelectric properties of armchair graphene nanoribbon in the presence of electron phonon coupling

Electronic and thermoelectric properties of armchair graphene nanoribbon taking into account the effects of interaction between electrons and Einstein phonons have been addressed. Specially we study the temperature dependence of thermal conductivity, density of states and specific heat of the structure. The effects of electron phonon coupling strength on thermal conductivity and thermoelectric electronic of the system have been studied. Green’s function method has been implemented to obtain electronic properties of the system in the context of Holstein Hamiltonian. One loop electronic self-energy of the Hamiltonian has been obtained in order to find interacting electronic Green’s function. The transport and thermoelectric properties of armchair graphene nanoribbon in the presence of electron phonon coupling can be readily found using interacting Green’s function based on Kubo formula. We find numerical results for chemical potential dependence of thermal conductivity and thermoelectric properties in the presence of Holstein phonons. Specially the behaviors of Seebeck coefficient, power factor function, figure of merit and Lorenz number of the system have been analyzed. Our results show turning on electron phonon coupling leads to reduction of band gap in density of states of the armchair nanoribbon.

Designing for Degradation: Transient Devices Enabled by (Nano)Cellulose.

Transient technology involves materials and devices that undergo controlled degradation after a reliable operation period. This groundbreaking strategy offers significant advantages over conventional devices based on non-renewable materials by limiting environmental exposure to potentially hazardous components after disposal, and by increasing material circularity. As the most abundant naturally occurring polymer on Earth, cellulose is an attractive material for this purpose. Besides, (nano)celluloses are inherently biodegradable and have competitive mechanical, optical, thermal, and ionic conductivity properties that can be exploited to develop sustainable devices and avoid the end-of-life issues associated with conventional systems. Despite its potential, few efforts have been made to review current advances in cellulose-based transient technology. Therefore, this review catalogs the state-of-the-art developments in transient devices enabled by cellulosic materials. To provide a wide perspective, the various degradation mechanisms involved in cellulosic transient devices are introduced. The advanced capabilities of transient cellulosic systems in sensing, photonics, energy storage, electronics, and biomedicine are also highlighted. Current bottlenecks toward successful implementation are discussed, with material circularity and environmental impact metrics at the center. It is believed that this review will serve as a valuable resource for the proliferation of cellulose-based transient technology and its implementation into fully integrated, circular, and environmentally sustainable devices.

Evaluation of Surface Quality and Productivity in Conventional Milling of Copper Beryllium Using Minimum Quantity Lubrication

Copper Beryllium (C17200) has ideal physical and mechanical properties of high fatigue strength, thermal conductivity, and hardness, making the alloy ideal for various high-reliability applications in aerospace, producing inserts and tooling for hazardous environments. However, surface quality and productivity challenges are prominent when processing the alloy due to its properties. This study evaluates the surface quality and productivity in end-milling of Copper Beryllium by analyzing the effects of feed rate, minimum quantity lubrication (MQL) flow rate, and cutting depth on surface roughness (Ra) and material removal rate (MRR). The experiment was designed using the Box-Behnken design, and the samples were machined on a CNC milling machine. The results showed that the MQL flow rate was significant to surface roughness, while the cutting depth was significant to MRR. The optimum parameters were determined as a feed rate of – 60 mm/min, an MQL flow rate of – 80 ml/hr., and a cutting depth of – 0.511 mm, which yielded a surface roughness of 0.12 µm and MRR of 10.19 g/min. The study's novelty is that it considers MQL flow using vegetable oil-based cutting fluid (CF) as an input parameter in machining, offering insight into eco-friendly and cost-effective machining practices. Finally, the significance of the study lies in investigating the machinability of Cu-Be alloy material, addressing challenges related to surface quality and productivity during milling operation.

Post-Processing of Inconel 718 Alloy Fabricated by Additive Manufacturing: Selective Laser Melting

The review analyses Inconel 718 (IN718) alloy, which is the nickel-based superalloy and has great application in industries due to its superior mechanical properties even at elevated temperatures by means of the solid-solution strengthening and precipitation strengthening. However, because of the tool over-wear, poor part surface integrity, high hardness and low thermal-conductivity properties, it is difficult to manufacture finished products with using conventional machining methods. It is especially urgent for the products of complex designs. In this regard, justification is given for the widespread use of modern additive manufacturing (AM) for the fabrication of the products from IN718. The most popular is AM based on the selective laser melting (SLM) technique, which can fabricate complex geometries with superior material properties. At the same time, the metal parts fabricated by SLM suffer from excessive residual porosity, residual tensile stress in the near-surface layer, and the formation of a relatively rough surface. In addition, the SLM-inherited surface defects can cause stress concentration to initiate cracks, reducing the fatigue strength of the printed parts. The review focuses on identifying potential solutions to the surface-finish complex additive manufactured to improve the surface properties to meet the industry requirements. Therefore, the improvement of the IN718-alloy-parts’ surface properties printed by the SLM becomes especially relevant. Currently, different surface post-processing technologies are being developed to obtain the expected surface quality of the SLM-components. As demonstrated, the finish surface enhancement treatments led to significant improvement in the wear resistance, corrosion resistance, increase in fatigue life, and tensile strength of the metallic materials. Therefore, adapting surface post-processing technologies has become a growing area of interest as an effective tool for improving the functionality and service lifetime of SLM IN718-alloy components. The review aims to analyse the main results of the most systematic studies of the currently developed surface post-treatments aimed to improving the surface-structure quality and properties of the IN718 parts fabricated by SLM. These results contribute to a better understanding of the role of the various-parameters’ effects on the surface improvements during the surface post-processing and changes in the structure–phase state, and physical, chemical and mechanical properties. Examples of the effects of a series of surface post-processing methods are presented: laser polishing, mechanical magnetic polishing, cutting finish-machining operations, shot peening, sandblasting technique, ultrasonic-impact treatment, and electrochemical polishing.

Effect of stacking pattern of multilayered polyetheretherketone/boron nitride composites on the mechanical and thermal properties: Experiments and molecular dynamics simulations

The effect of stacking patterns in multilayered polyetheretherketone (PEEK)/boron nitride (BN) composites was investigated to improve the thermal conductivity and mechanical properties. The thick PEEK and BN layers in the multilayered composite were the best multilayer structure, resulting in high mechanical properties and in-plane thermal conductivity due to the many strong electrostatic interaction sites between boron nitride nanosheets (BNNSs). Molecular dynamics simulations were used to clarify the enhanced mechanism of multilayered structure on thermal conductivity. The multilayered structure with combinations of PEEKs and thick BN layers composed of large BNNSs led to the optimization of heat transfer due to the effective phonon transfer path. The best multilayered composite had the highest in-plane thermal conductivity, which was 471% higher than that of a PEEK. This study provides information about the filler size and stacking patterns for more effective multilayer structures with polymer and filler layers to achieve high performance on mechanical and thermal properties.

Economical Experimental Device for Evaluating Thermal Conductivity in Construction Materials under Limited Research Funding

African scientific research faces formidable challenges, particularly with limited access to state-of-the-art measurement instruments. The high cost associated with these devices presents a significant barrier for regional research laboratories, impeding their ability to conduct sophisticated experiments and gather precise data. This predicament not only hampers the individual laboratories but also has broader implications for the African scientific community and the advancement of knowledge in developing nations—the financial cost barrier considerably impacts the research quality of these laboratories. Reflection on technical and economical solutions needs to be quickly found to help these countries advance their research. In civil engineering, the thermal conductivity property is the most important measurement for characterizing heat transfer in construction materials. Existing devices (i.e., conductometers) in a laboratory are expensive (approximately EUR 30,000) and unavailable for some African laboratories. This study proposes a new and affordable device to evaluate thermal conductivity in construction materials. The method involves establishing a thermal flux between a heat source (from the Joule effect provided by steel wool where a current is circulating) and a cold source (generated by ice cubes) under steady-state conditions. The development of the cylindrical prototype is based on the comparative flux-meter method outlined in the measuring protocol of the ASTM E1225 standard document. Experiments were conducted on four distinct materials (polystyrene, wood, agglomerated wood, and rigid foam). The results indicate a correct correlation between the experimental values obtained from the newly developed prototype and the reference values found in the literature. For example, concerning the experimental polystyrene study, the detailed case analysis reveals a good correlation, with a deviation of only 4.88%. The percent error found falls within the acceptable range indicated by the standard recommendations of the ASTM E1225 standard, i.e., within 5% acceptable error.

Improvement of wear-resistant and thermal conductivity of aluminum matrix composite reinforced AL2O3/SiCw/Mg powder

Technological progress demands the development of materials that have special characteristics such as high strength, stiffness, light weight, and good thermal conductivity at a low price. The development of hybrid metal matrix composites is the most important field in advanced materials science engineering. This research determines about aluminum matrix composites (AMC) reinforced with alumina (Al2O3), Silicon carbide whisker (SiCw), and magnesium (Mg) addition. The matrix is made of 90 % pure aluminum powder, and commercially available reinforcing materials include Al2O3, SiCw, and Mg. Objectives include variation of reinforcement fraction and matrix, sintering holding temperature and time. The selection of the sample making process using powder technology followed by the sintering process at different temperatures namely 350, 450 and 550 °C with variations in holding time of 1, 2 and 3 hours. The purpose of this study was to determine the effect of variations in the fraction of reinforcement and sintering treatment on the properties of wear resistance, hardness and thermal conductivity of aluminum matrix composites. The results showed that the composition ratio of reinforcement to aluminum in sintering treatment significantly affected the mechanical properties. The wear resistance of the material shows excellent performance, namely wear resistance of 0.000065 gr/s, hardness of 45.234 VHN and thermal conductivity of 184.855 Watt/m °C, at a reinforcement composition combination of 10 %AL2O3, 10 %SiCw and 20 %Mg and a sintering temperature of 550 °C. This indicates that the Aluminum matrix composite reinforced with Al2O3/(SiCw/Mg) is able to support the friction load due to its low wear rate, good hardness, and good thermal conductivity. This material is very suitable to be used as tribology material, brake element, especially brake drum

Microstructure evolution and property characteristics in hot-pressed Mo-W-Cu refractory functional alloys with varying tungsten content

Mo-W-Cu refractory functional alloys (RFAs), combining property advantages of MoCu and WCu alloys, have great application potential in microelectronics, aerospace technology, and military equipment due to their excellent electrical and thermal conductivity, low coefficient of thermal expansion, and high-temperature properties. W content in the alloy is a key factor influencing these properties. However, there is a lack of systematic investigation on the microstructure and properties of hot pressing (HP) processed Mo-W-Cu RFAs with different W contents these days. In this study, Mo-W-20Cu alloys with varying W content of 0–50 wt% RFAs are prepared by mechanical activation (MA) followed by hot pressing. The effect of W content on the microstructure and properties of the alloy is investigated in detail. The results show that all Mo-W-Cu RFAs mainly consist of Mo phase, W phase, and Cu phase after adding W. The microstructure observation shows that the Cu powder particles undergo a plastic deformation during the HP processing, resulting in the closure of the pores and the good metallurgical bonding with Mo phase and W phase at a relatively low temperature. Transmission electron microscopy (TEM) determination indicates that the MoCu phase interface and that of WCu both possess a semi-coherent structure. The property measurements demonstrate that the electrical and thermal conductivity properties of Mo-W-Cu RFAs continuously increase with W content rising while the relative densities of all the alloys are over 94 %. This study can provide a valuable theoretical and technological guidance for the investigation on preparation, microstructure, and properties of high-performance RFAs.

Biosynthesis of ZrO2 from Phyllanthus niruri extracts and its PVA composite: mechanical, wear, dielectric, water absorption, and thermal conductivity properties

Biosynthesis of ZrO2 from Phyllanthus niruri extracts and its PVA composite: mechanical, wear, dielectric, water absorption, and thermal conductivity properties

Effect of Ce Addition on Microstructure, Thermal Conductivity, and Mechanical Properties of As-Cast and As-Extruded Mg-3Sn Alloys.

In the present research, the impacts of Ce additions at various concentrations (0, 1.0, 3.4, and 4.0 wt.%) on the evolution of the microstructure, mechanical properties, and thermal conductivity of as-cast and as-extruded Mg-3Sn alloys were investigated. The findings demonstrate that adding Ce caused the creation of a new ternary MgSnCe phase in the magnesium matrix. Some new Mg17Ce2 phases are generated in the microstructure when Ce levels reach 4%. The thermal conductivity of the Mg-3Sn alloy is significantly improved due to Ce addition, and the Mg-3Sn-3.4Ce alloy exhibits the highest thermal conductivity, up to 133.8 W/(m·K) at 298 K. After extrusion, both the thermal conductivity and mechanical properties are further improved. The thermal conductivity perpendicular to the extrusion direction of Mg-3Sn-3.4Ce alloy could achieve 136.28 W/(m·K), and the tensile and yield strengths reach 264.3 MPa and 227.2 MPa, with an elongation of 7.9%. Adding Ce decreases the dissolved Sn atoms and breaks the eutectic α-Mg and Mg2Sn network organization, leading to a considerable increase in the thermal conductivity of as-cast Mg-3Sn alloys. Weakening the deformed grain texture contributed to the further enhancement of the thermal conductivity after extrusion.

Significantly Promoting the Thermal Conductivity and Machinability of Negative Thermal Expansion Alloy via In Situ Precipitation of Copper Networks.

Rapid advancements in electronic devices yield an urgent demand for high-performance electronic packaging materials with high thermal conductivity, low thermal expansion, and great mechanical properties. However, it is a great challenge for current design philosophies to fulfill all the requirements simultaneously. Here, an effective strategy is proposed for significantly promoting the thermal conductivity and machinability of negative thermal expansion alloy (Zr,Nb)Fe2 through eutectic precipitation of copper networks. The eutectic dual-phase alloy exhibits an isotropic chips-matched thermal expansion coefficient and a thermal conductivity enhancement exceeding 200% compared with (Zr,Nb)Fe2, along with an ultimate compressive strength of 550MPa. The addition of copper reorganizes the composition of (Zr,Nb)Fe2, which smooths the magnetic transition and shifts it toward higher temperature, resulting in linear low thermal expansion in a wide temperature range. The highly fine eutectic copper lamellae construct high thermal conductivity networks within (Zr,Nb)Fe2, serving as highways for heat transfer electrons and phonons. The in situ forming of eutectic copper lamellae also facilitates the mechanical properties by enhancing interfacial bonding and bearing additional stress after yielding of (Zr,Nb)Fe2. This work provides a novel strategy for promoting thermal conductivity and mechanical properties of negative thermal expansion alloys via eutectic precipitation of copper networks.

Enhancing the thermal conductivity and viscosity of ethylene glycol-based single-walled carbon nanotube (SWCNT) nanofluid: An investigation utilizing equilibrium molecular dynamics simulation

In this work, thermal conductivity (TC), viscosity, and rheological properties of an ethylene glycol (EG) based single-walled carbon nanotube (SWCNT) nanofluid (NF) have been computed using equilibrium molecular dynamics (EMD) simulation. In SWCNT, for the interaction between carbon atoms, Tersoff potential is used. Results indicate that TC and viscosity increase in nonlinear fashion with volume fraction. However, with temperature, TC increases but viscosity decreases. Increased interaction between CNT and liquid atoms of EG, and the high heat conductance ability of SWCNT nanoparticles enhance the effective conductivity and viscosity of NFs. Longer CNTs provide more efficient heat transfer pathways and more interactions between CNT & base fluid molecules, which contribute to enhanced TC and viscosity of NFs. Weakening of intermolecular forces within the NF with increasing temperature decreases viscosity. To validate the results, radial distribution function (RDF) and stress autocorrelation function (SACF) have been estimated. Mean square displacement (MSD) investigation demonstrates that the diffusion of liquid atoms (or molecules) serves as the fundamental mechanism for heat conduction in nanofluid. The results have been compared with experimental findings for analogous dispersive medium. Broadly, an attempt has been made to explore how interactions between the base fluid and nanoparticles (NPs) can enhance the thermal and rheological efficiencies of nanofluids.

MXene grafted porous carbon cloth with alumina for high thermal conductivity and EMI shielding effect

Thermal interface material (TIM) has a great potential for efficient heat management and safety of electronic devices. However, achieving high performance polymer-based TIM is still challenging because of its intrinsic thermal conductivity and weak mechanical properties. In particular, electromagnetic interference shielding effect (EMI SE) of polymer-based composites has a great attraction according to electronic devices have become ubiquitous, playing integral roles in everyday life in our increasingly interconnected world. Herein, a porous carbon cloth (CC) for use as a continuous thermally and electrically conductive template is prepared via a freeze-casting method, after which mxene (MX) is chemically grafted onto the CC surface. Then, the as-prepared MX-CC is used along with alumina (AO) to fill a poly vinyl alcohol (PVA) matrix in order to fabricate a thermally conductive film with electromagnetic interference (EMI) shielding properties. The resultant composite demonstrates remarkable characteristics, including an excellent EMI shielding effect of 28 dB, substantial tensile strength of 19 MPa, and impressive out of plane thermal conductivity (3.98 W/mK). When applied to a light-emitting diode (LED), the PVA/MX-CC/AO composite effectively manages heat, thereby resulting in a 49 °C reduction in the operating temperature. Therefore, the composites developed herein hold great promise for improving thermal management in electronic devices.

Synergistic performance enhancement of lead-acid battery packs at low- and high-temperature conditions using flexible phase change material sheets

Thermal management of lead-acid batteries includes heat dissipation at high-temperature conditions (similar to other batteries) and thermal insulation at low-temperature conditions due to significant performance deterioration. To address this trader-off, this work proposes a thermal management solution based on flexible phase change materials (PCMs) with moderate thermal conductivity and other favourable properties including high specific heat capacity and high latent heat. A novel type of flexible PCM sheets is prepared with paraffin, olefin block copolymers (OBC) and expanded graphite using the co-melting method. The flexible PCM sheets are attached to a common type of lead-acid battery packs (12 Ah, dimensions of 151 × 98 × 97 mm) and thermal management performance is experimentally investigated at –10 °C and 40 °C as low- and high-temperature conditions, respectively, along with 25 °C as a baseline case for comparison purposes. Thermal properties of the battery packs such as temperature regulation and electric properties including charge/discharge capacities and rates are studied synchronously based on a standard high-performance battery detection facility. The results indicate that at –10 °C condition, the PCM sheet enhances thermal insulation of the battery pack and significantly promotes the service temperature during the charging processes. Compared with a benchmark pack attached with an encapsulated sheet, the charge and discharge capacities of the PCM-attached pack are improved by 3.7% and 5.9%, respectively. At 40 °C condition, phase transition of the PCM sheet restrains the temperature rise of the battery pack, with a maximum temperature decrease of 4.2 °C during the charging processes relative to the benchmark pack, and the temperature of the PCM-attached pack is maintained below 45 °C across 60% of the overall charge period. The overcharge and overdischarge have also been alleviated by 3.2% and 2.8%, respectively, and thus the running stability and service lifespan can be improved. The proposed PCM sheets with preferable thermal properties demonstrate potential to promote performance of lead-acid battery packs and such components are also expected to improve heat dissipation and thermal insulation in similar applications including building energy saving, thermal management of electronic chips and thermal regulation of electronic devices.

Fructose-mediated single-step synthesis of copper nanofluids with enhanced stability and thermal conductivity for advanced heat transfer applications

A precisely controlled solution-phase approach was employed to synthesize copper nanofluid through the reduction of copper sulfate by fructose in the presence of cetyltrimethylammonium bromide, utilizing a mixture of water and ethylene glycol in 1:1 ratio as the base fluid. We delved into the nanofluid’s thermal conductivity and rheological properties, with a keen interest on particle size and reaction rates that exhibited significant sensitivity to variations in reaction parameters. The homogeneous dispersion of nanoparticles in the base fluid resulted in an augmentation of thermal conductivity to 2.31 Wm−1K−1 for particle loading fraction of 0.19%, with a never before achieved stability of 9 months. This method has proven to be not only straightforward and dependable but also efficient for the rapid synthesis of highly stable Newtonian nanofluids, underscoring the nanofluid’s potential for highly powerful cooling applications.

An optimal design of battery thermal management system with advanced heating and cooling control mechanism for lithium-ion storage packs in electric vehicles

Battery thermal management is crucial for the efficiency and longevity of energy storage systems. Thermoelectric coolers (TECs) offer a compact, reliable, and precise solution for this challenge. This study proposes a system that leverages TECs to actively regulate temperature and dissipate heat using transformer oil, known for its excellent thermal conductivity and electrical insulation properties. A thermal management system utilizing liquid immersion cooling was developed, providing both cooling and heating functionalities. The system was tested on a 48 V 26 Ah NMC Li-ion battery pack at charging rates of 0.5C and discharging rates of 0.5C and 1C. Maximum temperatures recorded were: natural convection (NC) at 42.8 °C and 54.9 °C, forced convection (FC) at 33.2 °C and 45.2 °C, and liquid immersion cooling (LIC) at 29.3 °C and 37.7 °C. LIC significantly lowered temperatures compared to NC and FC, while maintaining acceptable misbalance and capacity levels. Additionally, the liquid immersion heating setup effectively heated the battery from −25 °C to 0 °C before charging, demonstrating the system's capability to maintain optimal battery performance.

Impact of annealing on the characteristics of 3D-printed graphene-reinforced PLA composite

Manufacturing through additive techniques, especially utilizing the fused filament fabrication (FFF) method, is a transformative technology revolutionizing design and manufacturing. FFF builds parts layer by layer using thermoplastic polymer and polymer composite filaments. However, weak interlayer connections often lead to low interlaminar resistance in printed structures. Recent studies suggest that post-deposition heat treatments can mitigate this issue by reducing internal thermal stresses and enhancing layer adhesion, thereby improving part properties. This research delves into the impact of annealing heat treatment on a composite of Polylactic Acid (PLA) reinforced with graphene. The annealing process was conducted at temperatures of 90, 100, and 120 °C for durations of 60, 120, and 240 min. The annealing response of the graphene-reinforced PLA composite is compared to that of natural PLA for reference, analyzing its effects on electrical, thermal, chemical, and mechanical properties. Chemical characterization was performed using X-ray diffraction (XRD), Raman spectroscopy, and Fourier-transform infrared spectroscopy (FTIR). Thermal properties were analyzed via thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). Electrical properties were assessed by measuring resistance, resistivity, and conductivity. Mechanical properties were evaluated through tensile, flexural, notch sensitivity, impact tests, and hardness measurements. The results demonstrated that annealing of graphene-reinforced PLA and natural PLA did not alter their functional groups but increased their crystallinity. This treatment improved thermal stability, electrical conductivity, and mechanical properties, including tensile strength, flexural strength, and Shore D hardness. However, it reduced impact and notch sensitivity resistances. The increased crystallinity had a greater beneficial impact on some properties than the graphene reinforcement. These findings have potential applications in the automotive, aerospace, electronics, and medical sectors, given the increasing use of PLA in these industries.

Construction of tree-ring mimetic 3D networks in polyvinyl alcohol/boron nitride composites for enhanced thermal management and mechanical properties

Constructing a three-dimensional (3D) filler network in polymer thermal interface materials (TIMs) is crucial for enhancing thermal conductivity and mechanical properties. However, the discontinuous and loose network of fillers are one of the main reasons hindering the joint improvement of thermal conductivity and mechanical properties. The construction of a regular and dense 3D continuous filler network remains a significant challenge. In this study, an innovative bidirectional freezing technique was designed to create a polyvinyl alcohol (PVA)/boron nitride (BN) composite with a tree-ring-like 3D network. This technique promotes the formation of 3D network consisting of long-range lamellar BN layers with a tree-ring-like structure by controlling the nucleation and growth of ice crystals along the bidirectional temperature gradient induced by a polytetrafluoroethylene (PTFE) cone. The resulting PVA/BN composite exhibits high thermal conductivity (6.25 W/m·K) due to the lower interfacial thermal resistance between fillers (1.271 × 10−7 K m2/W), and an enhanced tensile strength of 41.71 MPa, which is attributed to the regular and dense BN network. This study presents a feasible strategy for constructing a 3D continuous network structure in polymer-based TIMs, paving the way for advancements in thermal management solutions.

Effect of acid soak treatment of the precursor on the structure and properties of polypropylene-based carbon fibers

Polyolefin fibers have received wide attention as the precursor for low-cost carbon fiber, and cross-linking of linear polyolefin by strong acid has been proven to be an effective way to stabilize the precursor fiber prior to carbonization. However, the conventional temperature used in sulfonation process is too high and could result in severe decomposition of the linear chain of the polymer, which further deteriorated the mechanical properties of the as-prepared carbon fiber. Thus, reducing the duration of sulfonation process operated at high temperature may alleviate the degradation behavior, conferring the polyolefin-based carbon fibers with better performance. In this paper, polypropylene (PP) fibers were soaked in sulfuric acid at 50 °C–90 °C, before the conventional preparation protocol of PP-based carbon fiber. The structural evolution from PP to carbon fiber were characterized by Differential scanning calorimetry (DSC), Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), and Raman spectroscopy. The mechanical and conductive properties of carbonized fibers where further measured. The results showed that the soak in sulfuric acid resulted in swelling of PP fibers in diameter direction, as well as reducing the crystallinity of the fibers, both of which were physical transformation, and could be easily controlled by soak temperature. The subsequent sulfonation at conventional temperature was fastened for the soaked PP fibers, and the duration of sufficient sulfonation were almost reduced by half. The obtained carbon fibers exhibited better thermal conductivity and mechanical properties, which were enhanced by 25 % and 40 %, respectively, compared with that without soak pretreatment.